2 jobs in Bajaj Consumer Care
Assistant Manager - Quality Assurance (Packaging)
Posted today
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Job Description
Role Summary
Responsible for end-to-end Packaging Quality Assurance across new product development, supplier quality, artwork verification, change management and technology transfer. The role ensures robust packaging quality systems, vendor capability, mould management and successful commercialization of new packaging components across BCCL manufacturing locations.
Key Responsibilities
• Lead packaging quality activities for New Product Development (NPD), packaging changes and commercialization.
• Drive technology transfer of packaging components from Corporate R&D to manufacturing plants.
• Coordinate mould development, qualification, FAT/SAT, validation and mould lifecycle management.
• Plan and execute packaging change controls, FMEA, risk assessments and validation protocols.
• Manage packaging vendor quality program including qualification, audits, performance monitoring and CAPA closure.
• Conduct periodic supplier, converter and manufacturing audits to ensure compliance with BCCL standards.
• Review and verify packaging artworks, print proofs, colour standards and shade cards before release.
• Develop and maintain packaging specifications, SOPs and quality standards for all packaging materials.
• Identify alternate packaging materials, technologies and suppliers to improve quality, continuity and cost competitiveness.
• Investigate packaging-related quality complaints and implement effective CAPA.
• Support cross-functional teams (R&D, Procurement, Manufacturing, Marketing and Supply Chain) for packaging projects.
• Monitor packaging quality KPIs, drive continuous improvement and support network quality meetings.
Qualifications & Experience
Education:
• PG Diploma / Degree in Packaging from IIP or CIPET (mandatory).
• M.Sc. Chemistry / M.Pharm / B.Tech with IIP/CIPET qualification may also be considered.
Strong knowledge of packaging materials, rigid plastics, mould technology, printing processes and artwork systems.
Experience:
• 5–8 years of experience in packaging development, packaging QA or packaging technology in FMCG/personal care.
• Hands-on experience in mould management, validations, FAT, change control, FMEA and tech transfer.
• Experience in vendor development, supplier audits, packaging complaint investigations and CAPA.
• Knowledge of SAP QM and packaging specifications preferred.
Core Competencies:
• Packaging Quality Assurance
• Vendor Quality Management
• Artwork Verification
• Mould Management
• NPD & Tech Transfer
• Risk Assessment & FMEA
• Cross-functional Collaboration
• Analytical & Problem-solving Skills
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Assistant Manager - Process Excellence (Manufacturing)
Posted 3 days ago
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Job Description
Job Role:
Experienced professional with strong expertise in TPM & Lean Systems across FMCG & Process Industries. This role is for a Manufacturing Excellence person responsible for driving Lean transformation, continuous improvement, and strategic execution across multiple manufacturing units. The position requires a seasoned change agent with good expertise in TPM, Lean systems, Six Sigma and cross-functional leadership. As a key driver of operational performance, this role will lead the deployment of Excellence strategies, standardize CI tools and templates, and oversee high-impact initiatives in QCD by low-cost automations, Innovative Kaizen Mindset, and debottlenecking
Roles & Responsibilities:
- Drive TPM 8 Pillars & TPM Coordinator for the Plant as cultural transformation.
- Drive Smart Manufacturing Strategy & initiatives across Plants
- Road Map Preparation, Gap analysis & Strategy for improvement
- Line Balancing & Capacity Planning
- Lean Manufacturing, Kaizen, 5S & Continuous Improvement
- Lean Tools exposure like VSM, SMED, Kanban & 7QC tools
- Digitalization & Low cost automation
- Process Optimization & Operational Excellence
- Root Cause Analysis & Problem Solving
- Production Planning & Workflow Optimization
- Plant Layout & Material Flow Improvement
- Conduct TPM SCM Reviews, MIS & KPI Reporting & OEE Analysis
- Training to team on TPM & Lean Systems
- Budget Planning & CAPEX Execution
- ESG & Sustainability Initiatives
- Cross Functional Coordination & Team Management
Educational Qualifications:
Graduation or Masters degree in Mechanical / Electrical or related field. Certification in Lean Systems & Six Sigma will be preferred.
Industry & Experience:
7+ years of experience in Consumer Goods or a similar process industry.
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