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Advanced Process Control Engineer

Noida Emerson

Posted 5 days ago

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**In this Role, Your Responsibilities Will Be:**
+ Boiler & Turbine Control Excellence - Innovate and optimize PID loops for combustion, drum level, and feedwater control, ensuring seamless and highly efficient turbine performance with intelligent load-sharing strategies.
+ Improve Steam Temperature Control - Implement new control strategies, such as spray attemperation and reheater tuning, to maintain efficient steam conditions, minimize thermal stress, and increase plant longevity.
+ Advanced Combustion Optimization - Drive efficiency by fine-tuning air-fuel ratios, enhancing emissions control, and optimizing burner management systems for superior heat rate and flame stability.
+ Improving Unit Rate & Load Optimization - Developing smart load demand control strategies, fine-tuning heat rate optimization, and improving turbine governor tuning to increase fuel efficiency and grid stability.
+ Reliable Drum Level & Feedwater Control - Engineer multi-element drum level controls with adaptive tuning, ensuring outstanding stability under fluctuating load conditions while minimizing shrink and swell effects.
+ Implement brand new MPC strategies to minimize process variability, improve system stability, and seamlessly integrate with advanced DCS/PLC systems.
+ DCS Commissioning (Emerson Ovation) - Lead with expertise in configuring, programming, and commissioning DCS, optimizing plant performance, and ensuring smooth power plant operations.
+ Innovative Fuzzy Logic & Advanced Control - Harness intelligent control solutions, integrating fuzzy logic with PID and MPC for unparalleled efficiency, adaptability, and process excellence.
+ Data-Driven Process Optimization & Performance Enhancement - Analyze critical operational data to identify growth opportunities, drive efficiency, and collaborate with plant teams to ensure a future-ready power plant.
**Who you Are:**
We are looking for a proactive professional who excels in dynamic, fast-paced environments. You demonstrate exceptional initiative, confidently tackling complex challenges in power plant control and optimization. With a strong commitment to innovation and excellence, you set ambitious goals and uphold the highest standards in every project.
**For This Role, You Will Need:**
+ A Bachelor's / Master's or equivalent experience in Instrumentation and Control Engineering, Electrical and Electronics Engineering, Mechanical Engineering, Chemical Engineering, or a related field.
+ 5-15+ years of hands-on experience in power plant control, process automation, and advanced control strategies, driving efficiency and innovation.
**Preferred Qualifications That Make You Stand Out:**
+ Deep expertise in control system engineering, power plant automation, and turbine control, enabling seamless process optimization.
+ Proven proficiency in PID tuning, boiler tuning, and process modeling, ensuring maximum efficiency and reliability.
+ Extensive hands-on experience in Emerson Ovation DCS commissioning and fixing, driving seamless plant operations.
+ Mastery of Model Predictive Control (MPC), multivariable control, and fuzzy logic control, enhancing automation and performance.
+ Strong background in steam temperature optimization, combustion optimization, and unit rate optimization, leading to greater energy efficiency.
**Our Culture & Commitment to You:**
At Emerson, we prioritize a workplace where every employee is valued, respected, and empowered to grow. We foster an environment that encourages innovation, collaboration, and diverse perspectives-because we know that great ideas come from great teams. Our commitment to ongoing career development and growing an inclusive culture ensures you have the support to thrive. Whether through mentorship, training, or leadership opportunities, we invest in your success so you can make a lasting impact. We believe diverse teams, working together are key to driving growth and delivering business results.
We recognize the importance of employee wellbeing. We prioritize providing flexible, competitive benefits plans to meet you and your family's physical, mental, financial, and social needs. We provide a variety of medical insurance plans, with dental and vision coverage, Employee Assistance Program, 401(k), tuition reimbursement, employee resource groups, recognition, and much more. Our culture offers flexible time off plans, including paid parental leave (maternal and paternal), vacation and holiday leave.
Learn more about our Culture and Values.
WHY EMERSON ( Commitment to Our People**
At Emerson, we are motivated by a spirit of collaboration that helps our diverse, multicultural teams across the world drive innovation that makes the world healthier, safer, smarter, and more sustainable. And we want you to join us in our bold aspiration.
We have built an engaged community of inquisitive, dedicated people who thrive knowing they are welcomed, trusted, celebrated, and empowered to solve the world's most complex problems - for our customers, our communities, and the planet. You'll contribute to this vital work while further developing your skills through our award-winning employee development programs. We are a proud corporate citizen in every city where we operate and are committed to our people, our communities, and the world at large. We take this responsibility seriously and strive to make a positive impact through every endeavor.
At Emerson, you'll see firsthand that our people are at the center of everything we do. So, let's go. Let's think differently. Learn, collaborate, and grow. Seek opportunity. Push boundaries. Be empowered to make things better. Speed up to break through. Let's go, together.
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ABOUT EMERSON ( is a global leader in automation technology and software. Through our deep domain expertise and legacy of flawless execution, Emerson helps customers in critical industries like life sciences, energy, power and renewables, chemical and advanced factory automation operate more sustainably while improving productivity, energy security and reliability.
With global operations and a comprehensive portfolio of software and technology, we are helping companies implement digital transformation to measurably improve their operations, conserve valuable resources and enhance their safety.
We offer equitable opportunities, celebrate diversity, and embrace challenges with confidence that, together, we can make an impact across a broad spectrum of countries and industries. Whether you're an established professional looking for a career change, an undergraduate student exploring possibilities, or a recent graduate with an advanced degree, you'll find your chance to make a difference with Emerson. Join our team - let's go!
**No calls or agencies please.**
**Requisition ID** :
Emerson is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.
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Process Control Engineer

751001 Bhubaneswar / Remote Placements24 remove_red_eye View All

Posted 5 days ago

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full-time
About the Role Our client is seeking a highly skilled and experienced Process Control Engineer to join their fully remote engineering team. This role is pivotal in designing, implementing, and maintaining advanced process control strategies for our state-of-the-art chemical manufacturing facilities. You will leverage your expertise in automation, instrumentation, and control theory to optimize process stability, efficiency, and safety. As a remote employee, you will collaborate with site-based engineers and technicians, utilizing digital tools to monitor, diagnose, and enhance control systems across multiple locations. This is an exceptional opportunity to contribute to operational excellence from anywhere in India, working with a company that prioritizes innovation and employee empowerment. Key Responsibilities
  • Design, develop, and implement advanced process control strategies (e.g., MPC, PID tuning).
  • Configure and maintain Distributed Control Systems (DCS) and Programmable Logic Controllers (PLCs).
  • Develop and troubleshoot control logic, ensuring optimal process performance and stability.
  • Collaborate with process engineers and operations teams to define control requirements and objectives.
  • Provide remote technical support for control system issues, including troubleshooting and diagnostics.
  • Develop and implement strategies for process monitoring, alarm management, and performance analysis.
  • Stay current with advancements in process automation, control hardware, and software technologies.
  • Document control system designs, logic, and operational procedures.
  • Contribute to projects involving automation upgrades and system integration.
Requirements
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field.
  • Minimum of 5 years of experience in process control engineering within the chemical or process industries.
  • Proficiency with DCS platforms (e.g., Honeywell, Emerson, Siemens) and PLC programming.
  • Strong understanding of control theory, instrumentation, and industrial automation.
  • Experience with advanced control techniques like Model Predictive Control (MPC) is highly desirable.
  • Excellent analytical, problem-solving, and diagnostic skills.
  • Effective communication and collaboration skills, with proven ability to work successfully in a remote team.
  • Familiarity with cybersecurity best practices for industrial control systems.
Benefits Our client offers a competitive salary, comprehensive benefits package including health, life, and disability insurance, and a retirement savings plan. This role provides the flexibility of full remote work, allowing you to balance your professional and personal life effectively. We invest in your growth with continuous learning opportunities, access to advanced control technologies, and a collaborative environment that fosters innovation. Join a forward-thinking company that values your technical expertise and commitment to operational excellence, all from the convenience of your chosen location.
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Senior Process Control Engineer

Posted 5 days ago

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full-time
About the Role

Our client is seeking a highly experienced Senior Process Control Engineer to join their progressive team on a fully remote basis. This position is vital for the design, implementation, and maintenance of sophisticated process control systems across various industrial operations. You will leverage your expertise in automation, instrumentation, and control theory to enhance process stability, efficiency, and safety. As a remote employee, you will collaborate closely with plant engineers, operations teams, and other technical specialists across different locations, utilizing advanced digital communication tools. This is an exceptional opportunity to apply your technical skills to impactful projects from your home office, driving innovation and operational excellence in a forward-thinking company that embraces remote work. Your contributions will directly influence the performance and reliability of critical industrial processes.

Key Responsibilities
  • Design, develop, and implement advanced process control strategies and systems for industrial applications.
  • Configure and program Programmable Logic Controllers (PLCs), Distributed Control Systems (DCS), and Human-Machine Interfaces (HMIs).
  • Develop and maintain process instrumentation, sensor selection, and calibration procedures.
  • Analyze process data to optimize control loops and improve system performance, stability, and efficiency.
  • Troubleshoot complex control system issues, identify root causes, and implement effective solutions.
  • Collaborate remotely with plant engineers, operations personnel, and R&D teams to ensure seamless integration and functionality of control systems.
  • Develop and execute commissioning plans for new control systems and upgrades.
  • Ensure all control systems comply with industry safety standards (e.g., SIL) and regulatory requirements.
  • Create and maintain comprehensive documentation, including control philosophy, P&IDs, logic diagrams, and functional descriptions.
  • Stay updated on the latest advancements in process control technology, automation software, and instrumentation.
Requirements
  • Master's degree in Chemical Engineering, Electrical Engineering, Mechanical Engineering, or a related field with a focus on control systems.
  • A minimum of 7 years of progressive experience in process control engineering within an industrial setting.
  • Proven expertise in designing, implementing, and troubleshooting complex automation and control systems.
  • Strong proficiency with PLC/DCS platforms (e.g., Siemens, Rockwell, Emerson) and HMI software.
  • Deep understanding of control theory, PID tuning, and advanced control strategies.
  • Experience with process simulation and modeling software is a significant plus.
  • Excellent analytical, problem-solving, and critical thinking skills.
  • Exceptional communication and collaboration skills, effective in a remote work environment.
  • Ability to manage projects and prioritize tasks effectively.
  • Familiarity with cybersecurity principles for industrial control systems.
Benefits
  • A highly competitive remote salary and performance-based bonuses.
  • Comprehensive global health, dental, and vision insurance.
  • Generous allowance for home office setup and ongoing remote work expenses.
  • Flexible working hours to ensure optimal work-life integration.
  • Opportunities for advanced training, certifications, and participation in industry forums.
  • Work on challenging and innovative process control projects.
  • A supportive and collaborative remote-first work culture.
  • Retirement savings plans with employer contributions.
  • Regular virtual team meetings and social events.
  • The ability to work from virtually anywhere.
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Process Control Engineer - Mineral Processing

390001 Vadodara / Remote Placements24

Posted 5 days ago

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Job Description

full-time
About the Role Our client, a key player in the industrial minerals sector, is looking for a skilled Process Control Engineer to join their technical team in Vadodara, Gujarat . This role is pivotal in optimizing the performance of our mineral processing plants through the design, implementation, and maintenance of advanced control systems. You will work on enhancing efficiency, product quality, and operational safety by leveraging your expertise in automation, instrumentation, and process optimization. The successful candidate will collaborate with metallurgists, operators, and maintenance teams to ensure the reliable and effective functioning of control systems. This position offers a dynamic work environment and the chance to apply cutting-edge control technologies in a challenging industrial setting in Vadodara . Key Responsibilities
  • Design, implement, and maintain process control strategies and systems for mineral processing plants.
  • Develop and troubleshoot control logic, alarms, and interlocks using PLC and DCS platforms.
  • Specify and select appropriate instrumentation and control hardware.
  • Analyze process data to identify opportunities for improved control and optimization.
  • Collaborate with operations and maintenance teams to ensure system reliability and performance.
  • Develop and deliver training on process control systems to relevant personnel.
  • Ensure compliance with safety standards and environmental regulations related to control systems in Vadodara, Gujarat .
  • Participate in HAZOP studies and ensure control system integrity.
  • Stay updated on the latest advancements in process control technology and automation.
  • Prepare technical documentation, including P&IDs, control philosophy, and loop diagrams.
Requirements
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, Mechanical Engineering, or a related field.
  • Minimum of 5 years of experience in process control engineering, preferably in the mining or heavy industrial sector.
  • Proficiency with Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC).
  • Experience with SCADA systems and data acquisition.
  • Strong understanding of process dynamics and control theory.
  • Knowledge of instrumentation, including sensors, transmitters, and control valves.
  • Excellent analytical, problem-solving, and troubleshooting skills.
  • Effective communication and teamwork abilities.
  • Ability to work effectively on-site in Vadodara and contribute to a hybrid work model.
  • Familiarity with industrial safety standards.
Benefits Our client offers a competitive salary and benefits package, including health insurance, retirement contributions, and paid time off. Opportunities for professional development and training in advanced control technologies are provided. This role offers a significant opportunity to impact operational efficiency and contribute to the success of the company in Vadodara, Gujarat .
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Process Control Engineer - Chemical Manufacturing

390001 Vadodara Placements24

Posted 5 days ago

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full-time
About the Role Our client, a leader in the chemical manufacturing industry, is seeking a highly skilled Process Control Engineer to join their innovative team in Vadodara, Gujarat . This critical role involves designing, implementing, and optimizing advanced process control strategies to ensure safe, efficient, and consistent production of high-quality chemical products. The Process Control Engineer will be responsible for maintaining and improving distributed control systems (DCS), programmable logic controllers (PLCs), and advanced control applications. The ideal candidate will possess a strong background in chemical engineering principles, extensive experience with industrial automation and control systems, and exceptional analytical and problem-solving skills. You will collaborate closely with plant operations, engineering, and R&D teams to identify opportunities for process optimization, improve product yield, enhance safety, and reduce environmental impact. This is an exciting opportunity to contribute to cutting-edge chemical manufacturing processes and drive operational excellence in a dynamic environment.

Key Responsibilities
  • Design, implement, and maintain advanced process control (APC) strategies for chemical production processes.
  • Configure, program, and troubleshoot Distributed Control Systems (DCS) and Programmable Logic Controllers (PLCs).
  • Develop and optimize control algorithms to improve process stability, yield, and product quality.
  • Monitor process performance and identify deviations, implementing corrective actions to maintain optimal operating conditions.
  • Collaborate with operations and engineering teams to troubleshoot process issues and implement solutions.
  • Perform root cause analysis for control system failures and implement preventive measures.
  • Ensure compliance with all safety, environmental, and regulatory standards.
  • Develop and maintain process control documentation, including P&IDs, control narratives, and loop diagrams.
  • Stay updated on the latest advancements in process control technology and automation.
  • Train operations personnel on process control systems and best practices.
Requirements
  • Bachelor's or Master's degree in Chemical Engineering, Electrical Engineering, or a related field.
  • Minimum of 5 years of experience in process control engineering within the chemical manufacturing industry.
  • Proficiency with DCS platforms (e.g., Honeywell Experion, Emerson DeltaV) and PLC programming (e.g., Siemens, Rockwell).
  • Strong understanding of process dynamics, control theory, and instrumentation.
  • Experience with simulation and modeling tools for control system design and analysis.
  • Excellent analytical and problem-solving skills, with a focus on data-driven decision-making.
  • Effective communication and interpersonal skills, with the ability to work collaboratively.
  • Knowledge of safety instrumented systems (SIS) is a plus.
  • Ability to work independently and manage multiple projects concurrently.
  • Familiarity with HAZOP studies and risk assessments.
Benefits
  • Competitive salary and performance-based incentives.
  • Comprehensive health, dental, and vision insurance.
  • Generous paid time off and company holidays.
  • Opportunities for professional development and advanced training.
  • A challenging and rewarding work environment.
  • Retirement savings plan.
  • Relocation assistance for qualified candidates.
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Process Control Engineer - Automation Specialist

520001 Vijayawada / Remote Placements24

Posted 5 days ago

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Job Description

full-time
About the Role

Our client, a dynamic chemical manufacturing company, is seeking a skilled Process Control Engineer with expertise in automation to join their operations team in Vijayawada, Andhra Pradesh . This role is critical for designing, implementing, and maintaining advanced process control systems that enhance operational efficiency, product quality, and safety across our manufacturing facilities. You will work on integrating state-of-the-art automation technologies, developing control strategies, and ensuring the reliable performance of our distributed control systems (DCS) and programmable logic controllers (PLCs). The ideal candidate possesses a deep understanding of control theory, instrumentation, and industrial automation platforms. This position offers a hybrid work model, combining on-site plant engagement with remote analysis and design tasks. You will have the opportunity to contribute to significant modernization projects and drive innovation in process automation. This role is perfect for an engineer who is passionate about leveraging technology to optimize complex industrial processes within a collaborative environment.

Key Responsibilities
  • Design, develop, and implement advanced process control strategies for chemical manufacturing processes.
  • Configure, program, and troubleshoot DCS and PLC systems from various vendors.
  • Specify, select, and integrate instrumentation and control hardware.
  • Develop and maintain control system documentation, including P&IDs, control narratives, and logic diagrams.
  • Perform control loop tuning and optimization to improve process stability and performance.
  • Collaborate with process engineers and operations personnel to identify control system needs and implement solutions.
  • Ensure compliance with industry standards and safety regulations related to automation systems.
  • Support plant start-ups, shutdowns, and troubleshooting activities related to control systems.
  • Stay updated with the latest advancements in industrial automation, control technology, and cybersecurity.
Requirements
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field.
  • Minimum of 4 years of experience in process control engineering and industrial automation.
  • Proven experience with DCS (e.g., Emerson DeltaV, Honeywell Experion) and PLC platforms (e.g., Rockwell, Siemens).
  • Strong understanding of control theory, PID control, and advanced control strategies.
  • Knowledge of instrumentation, including sensors, transmitters, and final control elements.
  • Experience with industrial networking and communication protocols.
  • Excellent problem-solving, analytical, and troubleshooting skills.
  • Strong communication and interpersonal skills for effective team collaboration.
  • Ability to work effectively in a hybrid environment, balancing site and remote responsibilities.
  • Familiarity with cybersecurity principles for industrial control systems is a plus.
Benefits

Our client offers a competitive salary package and a comprehensive benefits plan, including health insurance, retirement savings, and paid time off. We provide opportunities for professional development, training on new automation technologies, and career advancement within the company. This hybrid role, based in Vijayawada, Andhra Pradesh , offers flexibility while ensuring close interaction with plant operations. We foster a supportive and innovative work culture where your expertise is valued. Join a team committed to optimizing our manufacturing processes through cutting-edge automation solutions.

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Process Control Engineer - Pharmaceutical Intermediates

751001 Bhubaneswar / Remote Placements24

Posted 5 days ago

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Job Description

full-time
About the Role

Our client, a key player in the pharmaceutical intermediates sector, is seeking an experienced Process Control Engineer to enhance the automation and control strategies of their manufacturing facilities. This role focuses on designing, implementing, and maintaining advanced process control systems to ensure optimal performance, safety, and product consistency. You will work closely with process engineers and operations teams to develop sophisticated control loops, optimize process parameters, and implement data-driven control strategies. This position adopts a hybrid work model, offering a balance between remote analysis and on-site operational engagement. You will play a crucial role in ensuring the reliability and efficiency of our pharmaceutical intermediate production.

Key Responsibilities
  • Design, implement, and tune advanced process control (APC) strategies for complex chemical processes.
  • Develop and maintain control system software, including DCS logic, PLC programming, and HMI interfaces.
  • Collaborate with process engineers to identify control objectives and develop effective control solutions.
  • Analyze process data to identify opportunities for control system optimization and performance improvement.
  • Troubleshoot control system issues and provide technical support to operations and maintenance teams.
  • Ensure compliance with pharmaceutical industry regulations (e.g., GAMP 5, FDA regulations) for automation systems.
  • Develop and execute validation protocols for control system modifications and implementations.
  • Stay current with advancements in process control technology, automation hardware, and software.
  • Contribute to the development of process safety initiatives through effective control system design.
  • Train operations and maintenance personnel on control system operation and troubleshooting.
Requirements
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field.
  • Minimum of 6 years of experience in process control engineering within the chemical or pharmaceutical industry.
  • Proficiency with Distributed Control Systems (DCS), such as Honeywell Experion, Emerson DeltaV, or Siemens PCS 7.
  • Experience with Programmable Logic Controllers (PLCs) and Human-Machine Interfaces (HMIs).
  • Strong understanding of process dynamics, control theory, and statistical process control (SPC).
  • Knowledge of pharmaceutical manufacturing processes and regulatory requirements is essential.
  • Experience with Advanced Process Control (APC) techniques (e.g., MPC) is highly desirable.
  • Excellent problem-solving, analytical, and communication skills.
  • Ability to work effectively in both remote and on-site collaborative environments.
Benefits

This role offers a competitive salary and a comprehensive benefits package. The hybrid work arrangement provides flexibility, balancing remote analytical work with essential on-site collaboration. Our client is committed to employee development, offering opportunities for advanced training, professional certifications, and career progression. You will be part of a forward-thinking team contributing to the production of vital pharmaceutical intermediates. Benefits include health insurance, retirement savings plans, and generous paid time off. This is an excellent opportunity to advance your career in a technically challenging and rewarding environment.

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Senior Process Control Engineer - Automation

600001 Chennai / Remote Placements24

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Job Description

full-time
About the Role

Our client, a major player in the industrial processing sector, is seeking an experienced and highly skilled Senior Process Control Engineer to join their advanced engineering team in Chennai, Tamil Nadu . This role is pivotal in designing, implementing, and optimizing automated control systems for complex industrial processes, aiming to enhance efficiency, safety, and product consistency. The ideal candidate will possess a deep understanding of process dynamics, control theory, instrumentation, and distributed control systems (DCS) or programmable logic controllers (PLC). You will work closely with operations and maintenance teams to troubleshoot issues, implement upgrades, and ensure the reliable performance of control systems. This is an exciting opportunity to work with cutting-edge automation technology in a demanding industrial environment, contributing directly to operational excellence. Your expertise will be crucial in maintaining and advancing the sophisticated automation infrastructure essential for our client's operations.

Key Responsibilities
  • Design, configure, and commission advanced process control strategies using DCS, PLC, and SCADA systems.
  • Develop and maintain process control loop tuning and optimization to ensure stable and efficient operation.
  • Troubleshoot and resolve complex issues related to instrumentation, control hardware, and software.
  • Collaborate with process engineers and operations staff to identify opportunities for automation improvements.
  • Develop and maintain process control documentation, including P&IDs, logic diagrams, and operating manuals.
  • Implement safety instrumented systems (SIS) and ensure compliance with relevant safety standards.
  • Stay abreast of new technologies and best practices in industrial automation and process control.
  • Provide technical training and support to junior engineers and technicians.
  • Participate in process hazard analyses (PHAs) and risk assessments related to automation systems.
  • Ensure the cybersecurity of control systems and implement appropriate measures.
Requirements
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, Mechanical Engineering, or a related discipline.
  • Minimum of 7 years of experience in process control engineering within an industrial environment, preferably in mining or heavy industry.
  • Extensive hands-on experience with major DCS platforms (e.g., Emerson DeltaV, Honeywell Experion, Siemens PCS 7) and/or PLC systems (e.g., Allen-Bradley, Siemens).
  • Strong understanding of control theory, PID tuning, model predictive control (MPC), and advanced control strategies.
  • Proficiency in reading and interpreting P&IDs, electrical schematics, and control system architecture diagrams.
  • Experience with industrial instrumentation (sensors, transmitters, actuators) and communication protocols (e.g., Foundation Fieldbus, Profibus).
  • Excellent analytical and problem-solving skills.
  • Strong communication and teamwork abilities.
  • Ability to work independently and manage multiple priorities effectively in the Chennai region.
  • Willingness to participate in on-call schedules for emergency support.
Benefits

Our client offers a competitive salary package, reflecting the candidate's experience and expertise, along with regular performance reviews and potential for bonuses. Comprehensive health insurance coverage, including medical, dental, and vision, is provided for employees and their families. A valuable retirement savings plan with company matching is available. Opportunities for professional development, including specialized training courses, certifications, and attendance at industry conferences, are actively supported. Generous paid time off, encompassing vacation, sick leave, and public holidays, promotes a healthy work-life balance. The company fosters a culture of innovation and collaboration, prioritizing employee safety and well-being. Additional benefits may include employee assistance programs and potential for career advancement.

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Senior Process Control Engineer - Automation & Optimization

400601 Thane Placements24

Posted 5 days ago

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Job Description

full-time
About the Role

Our client, a pioneer in advanced manufacturing, is seeking a highly skilled Senior Process Control Engineer for their operations in Thane, Maharashtra . This role is instrumental in designing, implementing, and maintaining sophisticated process control systems to optimize plant performance, enhance product consistency, and improve operational safety. The ideal candidate will possess extensive experience with Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and advanced process control (APC) strategies. You will collaborate closely with engineering and operations teams to identify opportunities for automation and drive efficiency improvements across various chemical processes. This position offers a chance to work with cutting-edge automation technologies.

Key Responsibilities
  • Design, configure, and implement DCS and PLC-based control systems for chemical processes.
  • Develop and apply advanced process control (APC) strategies, including model predictive control (MPC).
  • Optimize control loops and tuning parameters to improve process stability and performance.
  • Troubleshoot and resolve issues related to control systems, instrumentation, and automation hardware/software.
  • Develop and maintain control system documentation, including logic diagrams, specifications, and calibration records.
  • Collaborate with process engineers to understand process requirements and translate them into effective control strategies.
  • Lead automation projects from concept through commissioning and validation.
  • Ensure compliance with industry standards and best practices for process control and automation.
  • Provide technical support and training to operations and maintenance personnel on control systems.
  • Evaluate and recommend new automation technologies to enhance plant efficiency and safety.
Requirements
  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field.
  • Minimum of 6 years of experience in process control engineering within the chemical or process industry.
  • Proficiency with major DCS platforms (e.g., Emerson DeltaV, Honeywell Experion, ABB 800xA) and PLC programming.
  • Strong understanding of control theory, instrumentation, and field devices.
  • Experience with advanced process control (APC) techniques is highly desirable.
  • Knowledge of cybersecurity principles for industrial control systems.
  • Excellent problem-solving and analytical skills.
  • Ability to read and interpret P&IDs, PFDs, and electrical schematics.
  • Strong communication and interpersonal skills for effective teamwork.
  • Experience with project management methodologies.
Benefits

Our client offers a competitive salary, comprehensive health and wellness programs, and a robust retirement savings plan. We provide abundant opportunities for professional development, including advanced training in control systems and automation technologies. This role in Thane, Maharashtra , allows you to work on challenging projects and contribute to the technological advancement of a leading chemical manufacturer. We are committed to fostering a diverse and inclusive workplace.

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Senior Process Control Engineer - Mineral Processing Plants

390001 Vadodara / Remote Placements24

Posted 5 days ago

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Job Description

full-time
About the Role

Our client, a leading entity in the mining sector, is seeking an experienced Senior Process Control Engineer to enhance operational efficiency at their mineral processing plants near **Vadodara, Gujarat, IN**. This role focuses on the design, implementation, and optimization of advanced process control systems to maximize plant throughput, improve product quality, and minimize operating costs. The ideal candidate will possess a strong background in control theory, instrumentation, and automation within industrial settings, with specific experience in mineral processing being highly advantageous. This hybrid position requires close collaboration with plant operators, metallurgists, and maintenance teams, blending on-site analysis with off-site system development and support. You will be instrumental in driving continuous improvement and ensuring the reliable performance of our automated systems.

Key Responsibilities
  • Design, implement, and maintain advanced process control (APC) strategies for mineral processing plants.
  • Develop and tune PID loops, model predictive control (MPC), and other advanced control algorithms.
  • Specify, install, and commission instrumentation and automation hardware (PLCs, DCS, SCADA).
  • Develop and maintain process simulation models for control system design and operator training.
  • Troubleshoot and resolve issues related to process control systems, instrumentation, and automation equipment.
  • Analyze plant operational data to identify opportunities for optimization and implement control system improvements.
  • Collaborate with metallurgists and engineers to understand process requirements and translate them into control system solutions.
  • Develop and deliver training programs for operators and maintenance personnel on process control systems.
  • Ensure compliance with safety standards and contribute to a safe working environment.
  • Stay updated on the latest advancements in process control technology and automation.
Requirements
  • Bachelor's or Master's degree in Chemical Engineering, Electrical Engineering, Mechanical Engineering, or a related field with a focus on control systems.
  • Minimum of 6 years of experience in process control engineering, with specific experience in the mining or heavy industrial sector preferred.
  • Proficiency in control system design, implementation, and troubleshooting for systems like DCS (e.g., Emerson DeltaV, Honeywell Experion) and PLCs (e.g., Rockwell, Siemens).
  • Experience with process simulation and modeling software (e.g., Aspen Plus, HYSYS) is a plus.
  • Strong understanding of instrumentation, sensors, actuators, and field devices.
  • Knowledge of mineral processing operations and their associated control challenges is highly desirable.
  • Excellent analytical and problem-solving skills.
  • Strong communication and interpersonal skills, with the ability to work effectively in cross-functional teams.
  • Ability to work in a hybrid model, balancing on-site presence with remote responsibilities.
  • Commitment to safety and quality standards.
Benefits

Our client offers a competitive salary, comprehensive health and life insurance, and retirement benefits. This hybrid role provides opportunities for professional development and career advancement within the mining industry in the **Vadodara, Gujarat, IN** region. Join a forward-thinking team dedicated to optimizing industrial processes through cutting-edge automation technology.

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