Process Design Engineer - Chemical

600001 Chennai, Tamil Nadu ₹80000 Annually WhatJobs

Posted 2 days ago

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full-time
Our client is seeking a talented and innovative Chemical Process Design Engineer to join their established team in **Chennai, Tamil Nadu, IN**. This role is central to the design, development, and optimization of chemical processes and plants. You will be responsible for conceptualizing new process designs, conducting feasibility studies, and preparing detailed engineering specifications. Key responsibilities include process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs) development, equipment sizing and selection, and performing mass and energy balance calculations. A strong understanding of chemical reaction engineering, thermodynamics, fluid mechanics, and heat transfer is essential. You will work closely with project managers, other engineering disciplines, and operational teams to ensure that designs are safe, efficient, cost-effective, and meet regulatory requirements. The ideal candidate will have experience with process simulation software (e.g., Aspen Plus, HYSYS) and a keen eye for detail. This is an excellent opportunity to contribute to cutting-edge projects in the chemical industry and advance your career in a challenging and rewarding environment. The **job location** requires you to be based in or willing to relocate to Chennai.

Key Responsibilities:
  • Develop PFDs, P&IDs, and process descriptions for new and existing chemical processes.
  • Perform process simulations and mass/energy balance calculations.
  • Size and select major process equipment (e.g., reactors, heat exchangers, distillation columns).
  • Conduct hazard and operability studies (HAZOP) and other safety reviews.
  • Prepare technical specifications and data sheets for equipment procurement.
  • Collaborate with mechanical, electrical, and control system engineers on integrated plant design.
  • Troubleshoot and optimize existing processes to improve efficiency and yield.
  • Ensure compliance with all relevant industry codes, standards, and regulations.
Qualifications:
  • Bachelor's or Master's degree in Chemical Engineering.
  • Minimum of 5 years of experience in chemical process design.
  • Proficiency in process simulation software (Aspen Plus, HYSYS, etc.).
  • Strong knowledge of chemical engineering principles and unit operations.
  • Familiarity with safety standards and environmental regulations in the chemical industry.
  • Excellent problem-solving, analytical, and communication skills.
  • Ability to work effectively in a multidisciplinary team environment.
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Senior Process Design Engineer

600001 Chennai, Tamil Nadu ₹850000 Annually WhatJobs

Posted 15 days ago

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full-time
Our client is seeking a highly skilled and experienced Senior Process Design Engineer to join their dynamic team in Chennai, Tamil Nadu, IN . This role is pivotal in driving innovation and efficiency in chemical processes, from conceptualization through to detailed design and implementation. The ideal candidate will possess a strong understanding of chemical engineering principles, process simulation software, and safety protocols. You will be responsible for developing and optimizing process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and equipment specifications. This includes conducting feasibility studies, hazard and operability studies (HAZOPs), and ensuring compliance with industry standards and regulations. Collaboration is key; you will work closely with project managers, other engineering disciplines (mechanical, electrical, civil), and plant operations teams to ensure successful project execution. Furthermore, you will mentor junior engineers, contribute to technical documentation, and stay abreast of emerging technologies in the chemical processing sector. The ability to troubleshoot complex process issues and propose effective solutions is essential. This position offers a challenging yet rewarding environment where your expertise will directly impact the success of critical projects. The chosen candidate will be instrumental in shaping the future of our client's chemical operations.

Key Responsibilities:
  • Lead the design and development of new chemical processes and modification of existing ones.
  • Create and maintain detailed PFDs, P&IDs, and equipment datasheets.
  • Perform process simulations and calculations using industry-standard software (e.g., Aspen HYSYS, ChemCAD).
  • Conduct safety reviews, including HAZOP and LOPA studies, and implement necessary safety measures.
  • Develop equipment specifications for reactors, heat exchangers, pumps, and other process units.
  • Provide technical support during the construction, commissioning, and start-up phases of projects.
  • Collaborate with cross-functional teams to ensure seamless project integration.
  • Mentor and guide junior process engineers, fostering their professional growth.
  • Prepare technical reports, proposals, and presentations.
  • Ensure all designs comply with relevant environmental, health, and safety regulations.

Qualifications:
  • Bachelor's or Master's degree in Chemical Engineering.
  • Minimum of 7 years of experience in process design within the chemical industry.
  • Proficiency in process simulation and design software.
  • In-depth knowledge of chemical engineering principles, thermodynamics, fluid mechanics, and reaction kinetics.
  • Experience with safety analysis techniques like HAZOP.
  • Excellent problem-solving, analytical, and communication skills.
  • Ability to work effectively in a team environment and manage multiple projects simultaneously.
  • Familiarity with industry codes and standards (e.g., ASME, API).
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Process Design Engineer - Petrochemical

600001 Chennai, Tamil Nadu ₹130000 Monthly WhatJobs

Posted 20 days ago

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full-time
Our client is seeking a highly skilled and analytical Process Design Engineer with specialized experience in the petrochemical industry to join their team. This role will be based in **Chennai, Tamil Nadu, IN**, offering a hybrid work arrangement, allowing for both office-based collaboration and remote flexibility. You will be responsible for designing, developing, and optimizing complex chemical processes, ensuring efficiency, safety, and environmental compliance. The ideal candidate will possess a strong foundation in chemical engineering principles, extensive knowledge of petrochemical plant operations, and proficiency in process simulation and design software. This position is crucial for driving innovation and improvement in our client's operational capabilities.

Responsibilities:
  • Design and develop new chemical processes and optimize existing ones for petrochemical applications.
  • Conduct process simulations and modeling using specialized software (e.g., Aspen Plus, HYSYS).
  • Prepare Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
  • Perform mass and energy balance calculations, equipment sizing, and selection.
  • Ensure compliance with safety standards, environmental regulations, and industry best practices.
  • Collaborate with project managers, engineers from other disciplines, and R&D teams.
  • Troubleshoot process issues and implement solutions to improve performance and yield.
  • Develop operating procedures and provide technical support during plant commissioning and start-up.
  • Evaluate new technologies and propose improvements to existing processes.
  • Conduct hazard and operability (HAZOP) studies and risk assessments.
  • Prepare technical reports and documentation for process designs.
Qualifications:
  • Bachelor's or Master's degree in Chemical Engineering.
  • Minimum of 5 years of experience in process design within the petrochemical or chemical industry.
  • Proficiency in process simulation software (e.g., Aspen Plus, HYSYS, PRO/II).
  • Strong understanding of unit operations, thermodynamics, and fluid dynamics.
  • Knowledge of safety protocols and environmental regulations in the petrochemical sector.
  • Excellent analytical, problem-solving, and critical-thinking skills.
  • Good communication and interpersonal skills.
  • Ability to work effectively in a hybrid work environment.
  • Experience in project execution and plant operations is a plus.
Join a leading company at the forefront of petrochemical innovation and contribute to the design of state-of-the-art processes.
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Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹60000 Annually WhatJobs

Posted 8 days ago

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full-time
Our client is seeking an innovative and driven Process Improvement Engineer to optimize operational efficiency at their **Chennai, Tamil Nadu, IN** facility. This hybrid role offers the flexibility to work remotely on certain days while collaborating with on-site teams for critical projects. You will be responsible for analyzing current manufacturing and operational processes, identifying bottlenecks, and implementing sustainable solutions to enhance productivity, reduce waste, and improve quality. A strong understanding of lean manufacturing principles, Six Sigma methodologies, and statistical process control is essential. You will work closely with cross-functional teams, including production, quality assurance, and supply chain, to drive continuous improvement initiatives. The ideal candidate will possess excellent analytical skills, a keen eye for detail, and the ability to effectively communicate complex technical information to diverse audiences.

Key Responsibilities:
  • Conduct thorough process analyses to identify areas for improvement in efficiency, cost, and quality.
  • Develop and implement process optimization strategies using methodologies such as Lean, Six Sigma, and Kaizen.
  • Design and execute experiments to validate proposed process changes.
  • Collect, analyze, and interpret data to measure process performance and identify trends.
  • Collaborate with production and engineering teams to implement new processes and technologies.
  • Develop Standard Operating Procedures (SOPs) and training materials for new processes.
  • Track and report on the progress and impact of improvement initiatives.
  • Foster a culture of continuous improvement throughout the organization.
  • Ensure compliance with safety regulations and quality standards.

Required Qualifications:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
  • Proven experience in process improvement, lean manufacturing, or Six Sigma projects.
  • Strong analytical and problem-solving skills with a data-driven approach.
  • Proficiency in statistical software and data analysis tools.
  • Excellent communication, interpersonal, and presentation skills.
  • Ability to manage multiple projects simultaneously and meet deadlines.
  • Experience in a manufacturing or operations environment.
  • Familiarity with project management principles.
  • Adept at working in a hybrid environment, balancing remote and in-office collaboration.

This is an excellent opportunity for a motivated engineer to make a significant impact on operational excellence. Join our client's team and contribute to shaping the future of their manufacturing processes.
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Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹75000 Annually WhatJobs

Posted 9 days ago

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full-time
Our client, a forward-thinking leader in advanced manufacturing, is looking for a dedicated Process Improvement Engineer to join their entirely remote workforce. This role is critical to enhancing our operational efficiency and product quality across all manufacturing lines. You will be empowered to identify, analyze, and implement data-driven solutions to optimize production processes, reduce waste, and improve overall throughput. Working remotely, you will collaborate with on-site teams and cross-functional departments to drive continuous improvement initiatives.

Key Responsibilities:
  • Analyze existing manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement using lean manufacturing principles and Six Sigma methodologies.
  • Develop and implement process optimization projects, including defining project scope, goals, and deliverables.
  • Collect and analyze production data to measure process performance and identify trends.
  • Design and implement solutions to reduce cycle times, improve quality, and minimize costs.
  • Create and maintain process documentation, standard operating procedures (SOPs), and work instructions.
  • Collaborate with production staff, quality control, and engineering teams to ensure successful implementation of process changes.
  • Develop and deliver training programs to educate employees on new processes and best practices.
  • Utilize statistical analysis tools and software to support process improvement efforts.
  • Track and report on key performance indicators (KPIs) related to process efficiency and quality.
  • Stay informed about new manufacturing technologies and methodologies that can enhance operational performance.
Qualifications:
  • Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
  • Minimum of 4 years of experience in process improvement, manufacturing engineering, or operations.
  • Strong understanding of Lean Manufacturing principles (e.g., Kaizen, 5S, Value Stream Mapping) and Six Sigma methodologies (Green Belt or Black Belt certification is a plus).
  • Proficiency in data analysis tools such as Excel, Minitab, or similar statistical software.
  • Excellent problem-solving, analytical, and critical thinking skills.
  • Strong project management skills, with the ability to manage multiple initiatives simultaneously.
  • Effective communication and interpersonal skills, with the ability to collaborate with diverse teams remotely.
  • Experience with manufacturing execution systems (MES) and ERP systems is beneficial.
  • Ability to work independently and manage time effectively in a remote setting.
  • Knowledge of quality management systems (e.g., ISO 9001) is desirable.
This remote position offers a significant opportunity to influence manufacturing operations and drive tangible improvements. If you are a proactive and results-oriented engineer passionate about optimizing production, we encourage you to apply. The successful candidate will be integral to our mission of achieving manufacturing excellence, operating from their remote location, contributing to our operations that are centered in Chennai, Tamil Nadu, IN .
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Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹85000 Annually WhatJobs

Posted 19 days ago

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Job Description

full-time
Our client is searching for a talented Process Improvement Engineer to join their innovative team. This role is pivotal in analyzing, designing, and implementing enhancements to existing manufacturing and operational processes to boost efficiency, reduce waste, and improve overall quality. You will conduct detailed studies of current workflows, identify bottlenecks, and propose data-driven solutions using methodologies such as Lean Manufacturing, Six Sigma, and Kaizen. Key responsibilities include mapping process flows, collecting and analyzing performance data, developing business cases for improvement initiatives, and overseeing the implementation of new processes. The successful candidate will collaborate closely with cross-functional teams, including production, quality control, and R&D, to ensure seamless integration and adoption of improvements. You will be responsible for training staff on new procedures and monitoring the long-term effectiveness of implemented changes. A strong understanding of statistical analysis, simulation tools, and project management principles is essential. The ability to effectively communicate complex technical information to diverse audiences, including senior management, is crucial. This role requires a proactive approach to problem-solving, a meticulous attention to detail, and a passion for continuous improvement. You will also be involved in developing key performance indicators (KPIs) to track progress and demonstrate the ROI of process improvement projects. The goal is to drive operational excellence and maintain a competitive edge in the market. This challenging position is located in Chennai, Tamil Nadu, IN and offers a hybrid work arrangement, providing flexibility while fostering essential team collaboration.
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Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹65000 Annually WhatJobs

Posted 19 days ago

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full-time
Our client, a leading manufacturing firm in Chennai, Tamil Nadu, IN , is seeking an experienced Process Improvement Engineer to optimize our production processes and enhance operational efficiency. The ideal candidate will possess a strong background in industrial engineering principles, Lean Manufacturing, Six Sigma methodologies, and statistical analysis. You will be responsible for analyzing existing production methods, identifying areas for improvement, and implementing innovative solutions to reduce waste, increase throughput, and improve product quality. This role involves significant hands-on work on the factory floor, collaborating with production teams, operators, and management to understand current workflows and gather data for analysis. You will design, develop, and implement new process layouts, workflows, and control systems. Key responsibilities include conducting time and motion studies, value stream mapping, root cause analysis, and implementing corrective and preventive actions. You will also be involved in training production staff on new procedures and best practices. The successful candidate will have a Bachelor's degree in Industrial Engineering or a related field, with a minimum of 4 years of experience in process optimization within a manufacturing environment. Excellent problem-solving skills, strong communication abilities, and a data-driven approach are essential. Proficiency in process simulation software and statistical analysis tools is highly desirable. This is a critical role that directly impacts the company's bottom line and competitive advantage. If you are passionate about driving efficiency and have a knack for innovative problem-solving, we want to hear from you. Join our client's dedicated team and contribute to their continuous pursuit of operational excellence.
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Lead Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹65000 Annually WhatJobs

Posted 8 days ago

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Job Description

full-time
Our client, a forward-thinking manufacturing firm, is seeking a Lead Process Improvement Engineer to join their esteemed operations in Chennai, Tamil Nadu, IN . This pivotal role will focus on analyzing, designing, and implementing process enhancements to optimize efficiency, reduce costs, and improve product quality across various production lines. The ideal candidate will possess a strong foundation in industrial engineering principles, lean manufacturing methodologies, and data-driven decision-making. You will lead cross-functional teams to drive continuous improvement initiatives.

Responsibilities:
  • Lead the identification, analysis, and implementation of process improvement projects.
  • Utilize Lean Six Sigma methodologies (DMAIC, Kaizen) to drive operational excellence.
  • Develop and implement standard operating procedures (SOPs) to enhance efficiency and consistency.
  • Conduct time and motion studies, value stream mapping, and bottleneck analysis.
  • Design and optimize manufacturing processes and workflows.
  • Collect and analyze production data to identify areas for improvement.
  • Implement statistical process control (SPC) to monitor and maintain quality.
  • Develop and deliver training programs on process improvement techniques to staff.
  • Collaborate with R&D, production, quality control, and supply chain teams.
  • Manage project timelines, budgets, and resources for improvement initiatives.
  • Champion a culture of continuous improvement throughout the organization.
  • Evaluate new technologies and methodologies for potential implementation.
  • Prepare comprehensive reports and presentations on project outcomes and recommendations.
  • Ensure all process changes comply with safety and regulatory standards.

Qualifications:
  • Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
  • Minimum of 6 years of experience in process improvement, lean manufacturing, or operations management.
  • Lean Six Sigma Black Belt certification is highly preferred.
  • Proven track record of successfully leading and implementing significant process improvements.
  • Strong analytical and problem-solving skills with a data-driven approach.
  • Proficiency in process mapping, statistical analysis, and simulation tools.
  • Excellent leadership, communication, and interpersonal skills.
  • Experience with manufacturing systems (ERP, MES) is a plus.
  • Ability to manage multiple projects simultaneously and meet deadlines.
  • Deep understanding of manufacturing principles and best practices.
  • Familiarity with quality management systems (ISO 9001).
  • Willingness to adapt to evolving project demands and challenges.

This is a critical role that offers the opportunity to significantly impact operational performance. Our client seeks a proactive and innovative engineer to lead their improvement efforts in Chennai.
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Senior Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹950000 Annually WhatJobs

Posted 8 days ago

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Job Description

full-time
Our client is seeking an experienced and highly motivated Senior Process Improvement Engineer to join their established industrial operations in **Chennai, Tamil Nadu, IN**. This hybrid role offers a unique opportunity to make a substantial impact on operational efficiency, product quality, and overall manufacturing excellence. You will be responsible for analyzing existing production processes, identifying bottlenecks, and implementing data-driven solutions to optimize performance. This involves leveraging methodologies such as Lean, Six Sigma, and Kaizen to streamline workflows, reduce waste, and enhance productivity. The ideal candidate will possess a strong background in industrial engineering principles, coupled with practical experience in process design, simulation, and implementation. You will collaborate with cross-functional teams, including production, quality assurance, and R&D, to ensure seamless integration of process improvements. Key responsibilities include conducting detailed process mapping, performing root cause analysis for operational issues, developing and implementing corrective actions, and establishing key performance indicators (KPIs) to monitor ongoing effectiveness. You will also play a crucial role in training and mentoring junior engineers and operational staff on new methodologies and best practices. This position requires a proactive approach, excellent problem-solving skills, and the ability to communicate technical concepts clearly to both technical and non-technical audiences. A commitment to safety and continuous improvement is essential.

Key Responsibilities:
  • Lead and execute process improvement projects using Lean, Six Sigma, and other methodologies.
  • Analyze existing manufacturing and operational processes to identify inefficiencies and areas for optimization.
  • Develop and implement detailed process maps, flowcharts, and standard operating procedures (SOPs).
  • Conduct root cause analysis for process deviations and implement effective corrective and preventive actions (CAPA).
  • Design and oversee pilot programs for new processes and technologies.
  • Develop and track key performance indicators (KPIs) to measure process performance and identify trends.
  • Collaborate with production, engineering, and quality teams to ensure successful implementation of improvements.
  • Train and mentor engineering and operational staff on process improvement techniques.
  • Prepare technical reports and presentations for management on project status and outcomes.
  • Champion a culture of continuous improvement throughout the organization.
Qualifications:
  • Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related technical field.
  • Minimum of 5 years of experience in process improvement, industrial engineering, or a related manufacturing role.
  • Proficiency in Lean manufacturing principles and Six Sigma methodologies (Green Belt or Black Belt certification preferred).
  • Experience with process simulation software is a plus.
  • Strong analytical and problem-solving skills with a data-driven approach.
  • Excellent communication, leadership, and interpersonal skills.
  • Ability to work effectively in a team-oriented environment and manage multiple projects.
  • Familiarity with manufacturing execution systems (MES) and enterprise resource planning (ERP) systems is beneficial.
This role requires presence at our **Chennai, Tamil Nadu, IN** facility for team collaboration and hands-on process observation, balanced with remote work flexibility.
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Senior Process Improvement Engineer

600001 Chennai, Tamil Nadu ₹100000 Annually WhatJobs

Posted 11 days ago

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full-time
Our client is seeking a highly skilled and experienced Senior Process Improvement Engineer to drive operational excellence and efficiency within their manufacturing facility in Chennai, Tamil Nadu, IN . This critical role involves analyzing existing industrial processes, identifying areas for enhancement, and implementing solutions to optimize productivity, reduce costs, and improve product quality. The successful candidate will leverage their expertise in Lean Manufacturing, Six Sigma, and other continuous improvement methodologies to foster a culture of innovation and efficiency.

Key Responsibilities:
  • Leading cross-functional teams in the identification, analysis, and improvement of manufacturing processes.
  • Applying Lean and Six Sigma methodologies to reduce waste, improve workflow, and enhance overall operational efficiency.
  • Developing and implementing process control strategies to ensure consistent quality and output.
  • Designing and conducting time studies, value stream mapping, and other process analysis tools.
  • Implementing new technologies and automation solutions to enhance production capabilities.
  • Creating detailed process documentation, standard operating procedures (SOPs), and training materials.
  • Monitoring process performance using key metrics and providing regular reports on findings and recommendations.
  • Troubleshooting and resolving complex operational issues in a timely manner.
  • Conducting root cause analysis for production defects and inefficiencies.
  • Collaborating with design and engineering teams to improve product manufacturability.
  • Managing pilot projects for new process implementations and ensuring successful scale-up.
  • Facilitating Kaizen events and other continuous improvement workshops.
  • Training production staff on new processes and improvement initiatives.
  • Ensuring compliance with all safety and environmental regulations.
  • Mentoring junior engineers and promoting a culture of data-driven decision-making.
The ideal candidate will possess a strong analytical mindset, exceptional problem-solving skills, and a comprehensive understanding of industrial engineering principles and best practices. Proficiency in statistical analysis software and process simulation tools is highly desirable. A Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field is required. Black Belt certification in Lean Six Sigma is a significant advantage. Extensive experience in process improvement within a manufacturing environment is essential.
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