50 Business Process Optimization Roles jobs in Chennai
Process Design Engineer - Chemical
Posted 2 days ago
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Job Description
Key Responsibilities:
- Develop PFDs, P&IDs, and process descriptions for new and existing chemical processes.
- Perform process simulations and mass/energy balance calculations.
- Size and select major process equipment (e.g., reactors, heat exchangers, distillation columns).
- Conduct hazard and operability studies (HAZOP) and other safety reviews.
- Prepare technical specifications and data sheets for equipment procurement.
- Collaborate with mechanical, electrical, and control system engineers on integrated plant design.
- Troubleshoot and optimize existing processes to improve efficiency and yield.
- Ensure compliance with all relevant industry codes, standards, and regulations.
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 5 years of experience in chemical process design.
- Proficiency in process simulation software (Aspen Plus, HYSYS, etc.).
- Strong knowledge of chemical engineering principles and unit operations.
- Familiarity with safety standards and environmental regulations in the chemical industry.
- Excellent problem-solving, analytical, and communication skills.
- Ability to work effectively in a multidisciplinary team environment.
Senior Process Design Engineer
Posted 15 days ago
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Job Description
Key Responsibilities:
- Lead the design and development of new chemical processes and modification of existing ones.
- Create and maintain detailed PFDs, P&IDs, and equipment datasheets.
- Perform process simulations and calculations using industry-standard software (e.g., Aspen HYSYS, ChemCAD).
- Conduct safety reviews, including HAZOP and LOPA studies, and implement necessary safety measures.
- Develop equipment specifications for reactors, heat exchangers, pumps, and other process units.
- Provide technical support during the construction, commissioning, and start-up phases of projects.
- Collaborate with cross-functional teams to ensure seamless project integration.
- Mentor and guide junior process engineers, fostering their professional growth.
- Prepare technical reports, proposals, and presentations.
- Ensure all designs comply with relevant environmental, health, and safety regulations.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 7 years of experience in process design within the chemical industry.
- Proficiency in process simulation and design software.
- In-depth knowledge of chemical engineering principles, thermodynamics, fluid mechanics, and reaction kinetics.
- Experience with safety analysis techniques like HAZOP.
- Excellent problem-solving, analytical, and communication skills.
- Ability to work effectively in a team environment and manage multiple projects simultaneously.
- Familiarity with industry codes and standards (e.g., ASME, API).
Process Design Engineer - Petrochemical
Posted 20 days ago
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Job Description
Responsibilities:
- Design and develop new chemical processes and optimize existing ones for petrochemical applications.
- Conduct process simulations and modeling using specialized software (e.g., Aspen Plus, HYSYS).
- Prepare Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
- Perform mass and energy balance calculations, equipment sizing, and selection.
- Ensure compliance with safety standards, environmental regulations, and industry best practices.
- Collaborate with project managers, engineers from other disciplines, and R&D teams.
- Troubleshoot process issues and implement solutions to improve performance and yield.
- Develop operating procedures and provide technical support during plant commissioning and start-up.
- Evaluate new technologies and propose improvements to existing processes.
- Conduct hazard and operability (HAZOP) studies and risk assessments.
- Prepare technical reports and documentation for process designs.
- Bachelor's or Master's degree in Chemical Engineering.
- Minimum of 5 years of experience in process design within the petrochemical or chemical industry.
- Proficiency in process simulation software (e.g., Aspen Plus, HYSYS, PRO/II).
- Strong understanding of unit operations, thermodynamics, and fluid dynamics.
- Knowledge of safety protocols and environmental regulations in the petrochemical sector.
- Excellent analytical, problem-solving, and critical-thinking skills.
- Good communication and interpersonal skills.
- Ability to work effectively in a hybrid work environment.
- Experience in project execution and plant operations is a plus.
Process Improvement Engineer
Posted 8 days ago
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Job Description
Key Responsibilities:
- Conduct thorough process analyses to identify areas for improvement in efficiency, cost, and quality.
- Develop and implement process optimization strategies using methodologies such as Lean, Six Sigma, and Kaizen.
- Design and execute experiments to validate proposed process changes.
- Collect, analyze, and interpret data to measure process performance and identify trends.
- Collaborate with production and engineering teams to implement new processes and technologies.
- Develop Standard Operating Procedures (SOPs) and training materials for new processes.
- Track and report on the progress and impact of improvement initiatives.
- Foster a culture of continuous improvement throughout the organization.
- Ensure compliance with safety regulations and quality standards.
Required Qualifications:
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Proven experience in process improvement, lean manufacturing, or Six Sigma projects.
- Strong analytical and problem-solving skills with a data-driven approach.
- Proficiency in statistical software and data analysis tools.
- Excellent communication, interpersonal, and presentation skills.
- Ability to manage multiple projects simultaneously and meet deadlines.
- Experience in a manufacturing or operations environment.
- Familiarity with project management principles.
- Adept at working in a hybrid environment, balancing remote and in-office collaboration.
This is an excellent opportunity for a motivated engineer to make a significant impact on operational excellence. Join our client's team and contribute to shaping the future of their manufacturing processes.
Process Improvement Engineer
Posted 9 days ago
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Job Description
Key Responsibilities:
- Analyze existing manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement using lean manufacturing principles and Six Sigma methodologies.
- Develop and implement process optimization projects, including defining project scope, goals, and deliverables.
- Collect and analyze production data to measure process performance and identify trends.
- Design and implement solutions to reduce cycle times, improve quality, and minimize costs.
- Create and maintain process documentation, standard operating procedures (SOPs), and work instructions.
- Collaborate with production staff, quality control, and engineering teams to ensure successful implementation of process changes.
- Develop and deliver training programs to educate employees on new processes and best practices.
- Utilize statistical analysis tools and software to support process improvement efforts.
- Track and report on key performance indicators (KPIs) related to process efficiency and quality.
- Stay informed about new manufacturing technologies and methodologies that can enhance operational performance.
- Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Minimum of 4 years of experience in process improvement, manufacturing engineering, or operations.
- Strong understanding of Lean Manufacturing principles (e.g., Kaizen, 5S, Value Stream Mapping) and Six Sigma methodologies (Green Belt or Black Belt certification is a plus).
- Proficiency in data analysis tools such as Excel, Minitab, or similar statistical software.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong project management skills, with the ability to manage multiple initiatives simultaneously.
- Effective communication and interpersonal skills, with the ability to collaborate with diverse teams remotely.
- Experience with manufacturing execution systems (MES) and ERP systems is beneficial.
- Ability to work independently and manage time effectively in a remote setting.
- Knowledge of quality management systems (e.g., ISO 9001) is desirable.
Process Improvement Engineer
Posted 19 days ago
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Job Description
Process Improvement Engineer
Posted 19 days ago
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Job Description
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Lead Process Improvement Engineer
Posted 8 days ago
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Job Description
Responsibilities:
- Lead the identification, analysis, and implementation of process improvement projects.
- Utilize Lean Six Sigma methodologies (DMAIC, Kaizen) to drive operational excellence.
- Develop and implement standard operating procedures (SOPs) to enhance efficiency and consistency.
- Conduct time and motion studies, value stream mapping, and bottleneck analysis.
- Design and optimize manufacturing processes and workflows.
- Collect and analyze production data to identify areas for improvement.
- Implement statistical process control (SPC) to monitor and maintain quality.
- Develop and deliver training programs on process improvement techniques to staff.
- Collaborate with R&D, production, quality control, and supply chain teams.
- Manage project timelines, budgets, and resources for improvement initiatives.
- Champion a culture of continuous improvement throughout the organization.
- Evaluate new technologies and methodologies for potential implementation.
- Prepare comprehensive reports and presentations on project outcomes and recommendations.
- Ensure all process changes comply with safety and regulatory standards.
Qualifications:
- Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Minimum of 6 years of experience in process improvement, lean manufacturing, or operations management.
- Lean Six Sigma Black Belt certification is highly preferred.
- Proven track record of successfully leading and implementing significant process improvements.
- Strong analytical and problem-solving skills with a data-driven approach.
- Proficiency in process mapping, statistical analysis, and simulation tools.
- Excellent leadership, communication, and interpersonal skills.
- Experience with manufacturing systems (ERP, MES) is a plus.
- Ability to manage multiple projects simultaneously and meet deadlines.
- Deep understanding of manufacturing principles and best practices.
- Familiarity with quality management systems (ISO 9001).
- Willingness to adapt to evolving project demands and challenges.
This is a critical role that offers the opportunity to significantly impact operational performance. Our client seeks a proactive and innovative engineer to lead their improvement efforts in Chennai.
Senior Process Improvement Engineer
Posted 8 days ago
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Job Description
Key Responsibilities:
- Lead and execute process improvement projects using Lean, Six Sigma, and other methodologies.
- Analyze existing manufacturing and operational processes to identify inefficiencies and areas for optimization.
- Develop and implement detailed process maps, flowcharts, and standard operating procedures (SOPs).
- Conduct root cause analysis for process deviations and implement effective corrective and preventive actions (CAPA).
- Design and oversee pilot programs for new processes and technologies.
- Develop and track key performance indicators (KPIs) to measure process performance and identify trends.
- Collaborate with production, engineering, and quality teams to ensure successful implementation of improvements.
- Train and mentor engineering and operational staff on process improvement techniques.
- Prepare technical reports and presentations for management on project status and outcomes.
- Champion a culture of continuous improvement throughout the organization.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related technical field.
- Minimum of 5 years of experience in process improvement, industrial engineering, or a related manufacturing role.
- Proficiency in Lean manufacturing principles and Six Sigma methodologies (Green Belt or Black Belt certification preferred).
- Experience with process simulation software is a plus.
- Strong analytical and problem-solving skills with a data-driven approach.
- Excellent communication, leadership, and interpersonal skills.
- Ability to work effectively in a team-oriented environment and manage multiple projects.
- Familiarity with manufacturing execution systems (MES) and enterprise resource planning (ERP) systems is beneficial.
Senior Process Improvement Engineer
Posted 11 days ago
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Job Description
Key Responsibilities:
- Leading cross-functional teams in the identification, analysis, and improvement of manufacturing processes.
- Applying Lean and Six Sigma methodologies to reduce waste, improve workflow, and enhance overall operational efficiency.
- Developing and implementing process control strategies to ensure consistent quality and output.
- Designing and conducting time studies, value stream mapping, and other process analysis tools.
- Implementing new technologies and automation solutions to enhance production capabilities.
- Creating detailed process documentation, standard operating procedures (SOPs), and training materials.
- Monitoring process performance using key metrics and providing regular reports on findings and recommendations.
- Troubleshooting and resolving complex operational issues in a timely manner.
- Conducting root cause analysis for production defects and inefficiencies.
- Collaborating with design and engineering teams to improve product manufacturability.
- Managing pilot projects for new process implementations and ensuring successful scale-up.
- Facilitating Kaizen events and other continuous improvement workshops.
- Training production staff on new processes and improvement initiatives.
- Ensuring compliance with all safety and environmental regulations.
- Mentoring junior engineers and promoting a culture of data-driven decision-making.