9 Chemical Industries jobs in Sachin

To provide technical support for process optimization, batch cycle time reduction, product yield improvement, capacity constraint analysis, solvent recovery and energy saving initiatives for cost reduction.

To sustain business profitability by monitoring & optimizing the cost of production & minimizing the losses.

Focus on capacity enhancement, improvement of existing processes, batch-cycle time reduction and solvent recovery. Expertise in basic & detailed engineering activities like energy & mass balance, PFD, P&ID, equipment sizing, utility requirement, P&ID review, techno-commercial evaluation and project management.

Introduction of new technologies in consonance with latest best manufacturing practices in the industry.

Knowledge of calculation Heat and Mass balance and Utility requirement for a process.

Mapping of the product, selection of equipment and facility creation.

Compilation of experimental observations and analytical results for tech transfer report

Successful execution and validation of new processes by closely working with R&D/Production and other cross functional teams by following good manufacturing and engineering practices.

Effective planning and timely execution of process engineering initiatives as also trial & validation of batches for existing products in coordination with R&D/Production/QA/QC/EHS etc.

Conceiving various improvement schemes, process feasibility studies, as also developing techno- commercial proposals.

Qualification : BE /B Tech

• Design, develop, and implement new chemical processes and optimize existing ones for improved efficiency, yield, and cost-effectiveness.
• Monitor process performance and troubleshoot operational issues to minimize downtime and ensure consistent product quality.
• Conduct process hazard analyses (PHAs) and implement safety protocols.
• Develop and maintain process documentation, including P&IDs, operating procedures, and batch records.
• Collaborate with R&D to scale up new products and processes from lab to pilot plant to full production.
• Manage process improvement projects, including equipment selection, installation, and commissioning.
• Analyze data from production runs to identify areas for improvement and implement corrective actions.
• Ensure compliance with environmental, health, and safety regulations.
• Train plant operators and technicians on new processes and procedures.
• Evaluate and recommend new technologies and equipment for process enhancement.
• Participate in cross-functional teams to address production challenges and drive innovation.
• Prepare technical reports and present findings and recommendations to management.
• Optimize energy consumption and reduce waste in manufacturing processes.
• Stay current with industry trends, technologies, and best practices in chemical engineering.
• Contribute to a culture of continuous improvement and operational excellence.

• Bachelor's or Master's degree in Chemical Engineering.
• Minimum of 3-5 years of experience in process engineering within the chemical manufacturing industry.
• Proven experience in process design, optimization, and troubleshooting.
• Strong understanding of chemical reactions, thermodynamics, and fluid mechanics.
• Familiarity with process safety management (PSM) principles.
• Experience with process simulation software (e.g., Aspen Plus, HYSYS) is a plus.
• Excellent analytical, problem-solving, and critical thinking skills.
• Proficiency in data analysis and interpretation.
• Strong communication, interpersonal, and teamwork skills.
• Ability to manage multiple projects and prioritize tasks effectively.
• Knowledge of quality control systems and GMP is beneficial.
• Experience with lean manufacturing or Six Sigma methodologies is an advantage.
• Proficiency in relevant software such as AutoCAD, MS Office.
• A proactive approach to identifying and solving engineering problems.
• Commitment to safety and environmental responsibility.

• Design, develop, and optimize chemical manufacturing processes.
• Conduct process simulations and troubleshooting.
• Prepare P&IDs, equipment specifications, and operating procedures.
• Ensure process safety and environmental compliance.
• Lead HAZOP studies and risk assessments.
• Collaborate with R&D and production teams on new product introductions and process enhancements.
• Analyze process data to improve efficiency and reduce waste.
• Mentor junior process engineers.
• Stay updated on chemical engineering best practices and technologies.

• Bachelor's or Master's degree in Chemical Engineering.
• 7+ years of experience in process engineering within the chemical manufacturing industry.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
• Strong understanding of chemical reaction engineering, thermodynamics, and fluid mechanics.
• Experience with process safety management (PSM) and regulatory compliance.
• Excellent analytical, problem-solving, and communication skills.
• Ability to work effectively in a remote team environment.

• Design, develop, and optimize chemical processes for the production of various chemical products, ensuring efficiency and cost-effectiveness.
• Analyze existing manufacturing processes to identify areas for improvement in terms of yield, energy consumption, and waste reduction.
• Develop process simulations and models to predict performance and identify potential issues.
• Troubleshoot operational problems and implement solutions to minimize downtime and ensure product quality.
• Ensure all processes comply with stringent safety, health, and environmental regulations (SHE).
• Prepare detailed process documentation, including P&IDs (Piping and Instrumentation Diagrams), mass and energy balances, and operating procedures.
• Collaborate with R&D, production, and maintenance teams to implement new technologies and process upgrades.
• Conduct feasibility studies for new process designs and modifications.
• Stay current with advancements in chemical engineering technology, process control, and sustainable manufacturing practices.
• Manage projects related to process improvements and capital investments.
• Train and mentor junior engineers on process engineering principles and best practices.
• Develop and implement Standard Operating Procedures (SOPs) to ensure consistency and quality.

• Master's or Ph.D. in Chemical Engineering.
• Minimum of 6-8 years of progressive experience in process engineering within the chemical manufacturing industry.
• Proven expertise in process design, simulation software (e.g., Aspen Plus, HYSYS), and P&ID development.
• Strong understanding of thermodynamics, fluid dynamics, heat transfer, and mass transfer.
• Demonstrated experience in process troubleshooting, optimization, and scale-up.
• Knowledge of safety regulations (e.g., HAZOP, LOPA) and environmental compliance standards.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong project management abilities.
• Effective communication and interpersonal skills, with the ability to collaborate with cross-functional teams remotely.
• Proficiency in data analysis and interpretation.
• Adaptability and the ability to work independently in a remote setting.

Qualifications & Experience
• B.E./B.Tech in Chemical Engineering (Mandatory); M.E./M.Tech or MBA (Operations/Industrial
Management) is desirable.
• Minimum 15 years of plant experience with at least 8 years in senior plant leadership role in specialty
chemicals, intermediates, or performance chemicals manufacturing.
Certifications Preferred
• Six Sigma (Green or Black Belt)
• ISO Lead Auditor (9001/14001/45001)
• Responsible Care / EHS Certifications
• SAP HANA / PP/PM/MM or MES Training

Key Competencies
• Expertise in multi-product batch manufacturing
• Strong understanding of reaction kinetics, process safety, and material compatibility
• Proficiency in SAP (Production, Quality, Maintenance, Inventory) modules
• Hands-on experience in utility systems: chillers, boilers, scrubbers, ETP, solvent recovery
• Strong leadership, analytical and decision-making abilities
• Communication skills to collaborate across departments and with external stakeholders
• High attention to process discipline, data integrity, and compliance
• Performance Metrics (KPIs)
• Batch Yield vs Standard
• On-time Batch Completion Rate
• Safety Incidents & Near Misses
• Downtime (Planned vs Unplanned)
• Customer Rejections / Returns
• Solvent Recovery Efficiency
• OEE (Overall Equipment Effectiveness)
• Attrition Rate & Training Hours per Employee
• NC Closure Timeliness (Internal/External Audits)

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• Design, optimize, and troubleshoot chemical processes for efficiency and safety.
• Develop process flow diagrams (PFDs) and piping and instrumentation diagrams (P&IDs).
• Conduct feasibility studies, simulations, and pilot plant trials.
• Perform HAZOP studies and other risk assessments.
• Specify and select process equipment.
• Collaborate with cross-functional teams, including R&D and Operations.
• Ensure compliance with safety regulations and environmental standards.
• Manage process engineering projects, ensuring on-time and on-budget delivery.
• Analyze process data and implement improvements to increase yield and reduce costs.
• Mentor junior engineers and share technical expertise.

• Bachelor's or Master's degree in Chemical Engineering.
• Minimum of 5-7 years of progressive experience in process engineering within the chemical industry.
• Proven experience in process design, optimization, and scale-up.
• Proficiency with process simulation software (e.g., Aspen Plus, HYSYS).
• Strong knowledge of chemical reaction engineering, thermodynamics, and unit operations.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong project management and communication abilities.
• Ability to work independently and collaboratively in a remote environment.
• Familiarity with safety standards and regulatory requirements.
• Commitment to continuous improvement and innovation.