37 Maintenance jobs in Jamnagar

JOB DESCRIPTION

Job Role: Engineer Maintenance Electrical

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Electrical

Manager Job Position: Senior Engineer Electrical

Job Position ID:

Value Stream: Asset Operations

Job Family: Manufacturing

Sub-Job Family: Maintenance

Grade/Level: J

Location:

SECTION II: PURPOSE OF THE ROLE

To perform workshop services and job planning related to electrical equipment maintenance activities at site in order to ensure seamless and smooth operations while adhering to statutory compliance and organisational policies. Responsible for LT/ HT motors overhauling / rewinding / repairing during normal and shutdown/ breakdown period along with testing of new/ old motors as per projects/ capex/ plant requirements

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

Policies, Processes and Procedures

- Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner

- Keep self abreast with leading practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures

- Develop test procedures and formats; Standardize and implement best practices and group guidelines for electrical equipment improvement

Workshop Maintenance Planning

- Assist in preparation of workshop electrical maintenance cost and budgeting and provide inputs for optimization of resources and planning

- Create maintenance schedules at a daily, weekly and monthly basis for electrical activities in coordination with planning and plant maintenance teams

- Ensure maintenance KPIs of workshop electrical are met on a weekly basis as per plan

Workshop Maintenance Operations

- Perform critical electrical maintenance activities while ensuring adherence to highest quality standards

- Coordinate with other functions and follow up for external repairs; Oversee maintenance of electrical equipment at site common areas

- Perform planned turnaround and shutdown services performed on electrical equipment and systems to ensure they are maintained, tested and calibrated timely

- Assist in inventory management of spare parts related to electrical equipment, including identification of spare parts, tracking inventory levels, inspection of received materials, and ensure availability and standardization of critical spares

- Support in troubleshooting critical problems, as well as perform repair and refurbishment of electrical equipment/ components

- Preservation of all complex level spare LT motors (Planning and Execution)

- Manage all planned and reactive maintenance of non-plant areas attached to the CES workshop (Planning and Execution)

Compliance & Documentation

- Prepare documentation related to compliance audit and support in ensuring adherence to statutory, CSM and HSE compliance, including RESOP, DOSHE, CASHe, HSEF mandatory trainings, etc.

- Prepare repair and test records, MIS, and reporting documents related to electrical equipment maintenance and update the same in IMS in a timely manner

SECTION IV: SUCCESS METRICS

- Time to resolution - OEE (Overall equipment effectiveness) - Reduction in unplanned shutdown - Shutdown turn around time/ Mean time between failures - Reduction in # of safety incidents

SECTION V: OPERATING NETWORK

Internal: - Human Resource, Administration, Workshop, Planning, Security, etc.

External: - Vendor, Equipment Manufacturers, etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

A Diploma/ Bachelor's degree in Engineering/ Technology (Electrical stream)

Experience

Up to 2-5 years of experience for degree in industrial / Electrical maintenance (field/industry/domain) - Two years hands on experience is preferred

Functional / Behavioral competencies required to execute the role

FUNCTIONAL COMPETENCIES

JOB DESCRIPTION

Job Role: Engineer Maintenance Mechanical

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Mechanical

Manager Job Position: Lead Plant Maintenance

Job Position ID:

Value Stream: Asset Operations

Job Family: Manufacturing

Sub-Job Family: Maintenance

Grade/Level:

Location:

SECTION II: PURPOSE OF THE ROLE

To support overall reliability and integrity of all mechanical equipment in plant, and oversee & perform all predictive and preventive mechanical maintenance activities in order to ensure availability of equipment while adhering to RIL policies, safety guidelines, and allocated budgets.

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

Policies, Processes and Procedures

- Conduct day to day mechanical maintenance activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner

- Keep self abreast with leading practices & trends in mechanical maintenance and contribute to the identification of continuous improvement of systems, processes and procedures

Maintenance Planning & Review

- Support in creating preventive and predictive maintenance schedule at daily, weekly and monthly level for the mechanical activities, in coordination with Production, Technology and CES teams

- Create the resourcing plan as per the maintenance schedule in order to handle day-to-day mechanical maintenance activities as well as shutdown jobs as per plan

- Collate mechanical discipline data for performance monitoring and prepare information report detailing out performance against KPIs of mechanical maintenance, take corrective actions and present the same to the lead maintenance in case of any escalations

- Create a plan for inventory control activities of mechanical spares and get it approved to ensure effective maintenance operations; issue spares for job execution as and when required

- Assist discipline manager with spares identification for procurement; follow up with vendor, purchase, and stores to ensure availability of the spares

- Assist in preparing mechanical maintenance cost and budgeting process, and analyse the same to ensure efficient utilization

Maintenance Operations

- Execute as well as supervise mechanical maintenance task with quality and safety; ensure timely completion of tasks in adherence to standards, procedures and best practices

- Manage preventive and corrective mechanical maintenance of plant machinery in order to minimize production/ quality loss

- Analyse the current condition of the equipment, and monitor its performance trends to identify irregularities so as to rectify the same & ensure improvement in availability of equipment

- Carry out preservation activities as per schedule to ensure performance, functionality, as well as availability of the equipment's, assets etc.

- Manage the execution of shutdown jobs as per schedule to ensure timely completion

- Carry out regular look, listen, and feel (LLF) visits in the plant to identify potential failures, and suggest measures to rectify the same if any

- Identify issues jointly with Production, Quality, CES, EHS, and Technology teams, collect inputs and implement suggested measures to enhance plant health

- Conduct troubleshooting and root cause analysis (RCA) as an when required in coordination with CES team for technical support

- Maintain integrated management system (IMS) documents for mechanical maintenance to ensure repository of records for review and audit purposes

- Participate in reliability & integrity studies of mechanical systems and components as identified to ensure their safe and reliable operations

- Maintain integrity of maintenance with SAP PM and SAP MM data, analysis and costs by ensuring timely and correct data entries (such as pending jobs etc.) and validations

- Liaison with workshop team for repair activities so as to ensure timely completion of maintenance activities

- Facilitate and support minor projects activities as and when required

Workplace Safety & Environment

- Follow maintenance related safety, fire and environmental processes and compliance norms and ensure all operations align with the same in order to provide safe working environment to all plant personnel's

- Oversee plant machinery for safety, fire and environmental issues/ hazards pertaining to mechanical maintenance operations, identify root cause and take appropriate steps to mitigate any challenges

- Investigate safety incidents along with safety teams pertaining to mechanical operations, support in drafting action plan and implement the same to ensure non-recurrence

- Assist in emergency operations in case of any safety or fire incidents to ensure quick closure

Compliance & Audits

- Prepare reports/ documents pertaining to audits. Assist lead maintenance with audits, and support implementation of the finalized measures

- Support in ensuring timely adherence to audit schedules; implement suggestive corrective actions in case of any deviation

- Assist with HSEF compliance (RESOP, MIQA, CFA, DOSHE mandatory trainings) and support in implementing suggested action plan to enable a safe working culture

- Coordinate and monitor the contractor's activities to ensure compliance with established policies and procedures

- Ensure compliance of mandatory trainings to ensure adherence to established policies and processes

SECTION IV: SUCCESS METRICS

- Time to resolution - % reduction in obsolescence of critical equipment - OEE (Overall equipment effectiveness) - Reduction in unplanned shutdown - Shutdown turn around time/ Mean time between failures - Automation index - Adherence to health & safety policies

SECTION V: OPERATING NETWORK

Internal: CES, HSEF, Production, Warehouse, HR, Finance, etc.

External: Vendors, Contractors, Equipment Supplier, etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

- Full Time Diploma/ Engineering (Mechanical)

Experience

- 2-5 years of maintenance experience at plant;

Functional / Behavioural competencies required to execute the role

Functional Competencies

- Knowledge of various codes & standards - Understanding of Mechanical equipment's periodic, proactive, & shutdown maintenance - Ability to repair mechanical equipment's & refurbishment - Troubleshooting & analysis - Turnaround & shutdown coordination - Contractor management - Health and safety

JOB DESCRIPTION

Job Role: Maintenance Engineer Civil

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Civil

Manager Job Position: Maintenance Manager - Plant

Job Position ID:

Value Stream: Asset Operations

Job Family: Manufacturing

Sub-Job Family: Maintenance

Grade/Level:

Location:

SECTION II: PURPOSE OF THE ROLE

To support overall maintenance and integrity of civil assets and equipment by identifying areas of obstruction / breakdowns and taking necessary steps to rectify through application of trouble shooting techniques so as to increase civil assets up-time / availability while adhering to RIL policies, safety guidelines and allocated budgets

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

Policies, Processes and Procedures

- Conduct day-to-day civil maintenance activities and follow all relevant policies, processes and standard operating procedures and instructions so that work is carried out in a controlled and consistent manner

- Keep self abreast with leading practices & trends in the field of maintenance of civil assets and contribute to the identification of continuous improvement systems, processes and procedures

Civil Maintenance Operations

- Prepare maintenance work estimation before start of work, perform cost-benefit analysis and then execute the job as per plan

- Execute periodical maintenance work basis the recommendations/ inputs shared by civil reliability team from its inspection in the reporting system as per the timelines, quality, safety norms. certify completion and inform the availability of civil assets to relevant stakeholders

- Perform preventive and corrective civil maintenance activities at site for civil assets such as concrete structure, roads, equipment foundations etc. in order to minimize production / time loss and improve productivity

- Execute and liquidate PM01 orders as per the scope of work, schedule, cost estimation and defined quality parameters

- Execute shutdown jobs as per schedule to ensure completion of all maintenance related works (like modification) within the quality, safety & cost parameters

- Monitor maintenance contractor's performance throughout the work cycle to ensure adherence to set scope, quality, safety and budget norms

- Validate costing & invoices of contractors to ensure correct billing as per work completion percentage, execution within the established quality & safety norms

- Complete meridian system reports, capturing the history of maintenance work and other relevant information as per policy

- Coordinate materials for supply/services of maintenance work, perform reconciliation of materials and certify the materials used as per the set quality standards, and prepare required records and documentation related to material cost, usage and benefits

Civil Asset(s) Safety Management

- Follow maintenance related safety, fire and environment processes and compliance norms and ensure all operations align with the same in order to ensure safe working environment for all plant personnel

- Analyze plant & machinery for safety, fire and environmental issues/hazards pertaining to civil maintenance operations and take appropriate steps to mitigate challenges

Maintenance Audit & Compliance

- Assist in maintenance audits, prepare reports/documents pertaining to audits and support implementation of recommended measures & actions

- Assist with HSEF compliance and support in implementing suggested action plan to enable safe working culture

- Coordinate and monitor the contractor's activities to ensure compliance with established policies and procedures

- Ensure compliance of mandatory trainings to ensure adherence to established policies and processes

SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)

- Adherence to Maintenance Schedule - Adherence to timelines - Quality of maintenance activities - Timely Certification of services - Reduction in shop floor inventory

SECTION V: OPERATING NETWORK

Internal: - Multidisciplinary Teams (Peer Group), Reliability Team, Manufacturing Team

External: - Maintenance Vendors, Contractors, Material Suppliers

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

- Diploma/Engineering degree in Civil

Experience (Must Have & Good to Have)

- 2 to 5 years of experience in civil asset maintenance

Functional / Behavioral competencies required to execute the role

FUNCTIONAL COMPETENCIES

JOB DESCRIPTION

Job Role: Maintenance Engineer Instrumentation

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Instrumentation

Manager Job Position: Senior Engineer Instrument

Job Position ID:

Value Stream: Asset Operations

Job Family: Manufacturing

Sub-Job Family: Maintenance

Grade/Level: J

Location:

SECTION II: PURPOSE OF THE ROLE

To perform workshop services and job planning related to applicable instrumentation system maintenance activities at site in order to ensure seamless and smooth operations while adhering to statutory compliance and organisation's policies

SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)

- Statutory compliance of resampling of legal metrology act in iRCMS system - Completion of the Shutdown Instrumentation jobs as per planning - Compliance to HSEF trainings and targets

SECTION V: OPERATING NETWORK

Internal: - Human Resource, Administration, Workshop, Planning, Security, Plants Maintenance etc.

External: - Vendor, Equipment Manufacturers, Service Engineers, Contractors, etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

Full Time Diploma / Engineering degree (Instrumentation)

Experience (Must Have & Good to Have)

- Up to 2-5 years of experience for degree in industrial / Instrument maintenance field -Two years hands on experience is preferred

Functional / Behavioural competencies required to execute the role

Functional Competencies

- Knowledge of various codes and standards - Domain Knowledge of Instrumentation Engineering - Instrumentation workshop practices

Company Description

Leadec is a leading global service specialist for factories and their infrastructure. With headquarters in Stuttgart, Leadec generated sales of EUR 1.24 billion in 2023 and employs around 23,000 people worldwide. With over 60 years of experience, Leadec supports customers across the entire production supply chain at more than 350 sites. Their services include engineering, installation, maintenance, support, and digital solutions.

Role Description

• Person should familiar with instrumentation and having working experience in DCS 800 X manufacturing ecosystem.
• Experience in repair and calibration of various process field equipment's such as mass flow meters (vortex magnetic),Temperature, Pressure , level transmitters (Ultrasonic ) , load cell systems, networking and communication (Profibus), DCS panels trouble shooting. etc.
• Should be able to guide the maintenance team in solving B/D's and effective preventive maintenance plan in place to achieve higher uptime / equipment reliability.
• Implement CAPA

Qualifications

• ITI / Diploma (Instrumentation) with 3-7 Years
• Experience in equipment maintenance, maintenance engineering, and maintenance & repair
• Knowledge of preventive maintenance techniques

Deputy Maintenance Manager

• Reporting : Plant Maintenance Manager
• Qualification: Bachelor's Degree in Engineering (Mechanical / Electrical / Instrumentation)
• Professional Certifications: Energy Manager, Boiler Engineer, TPM Facilitator, Six Sigma would be an added advantage
• Experience: 10 Years in a large Dairy, Food, Pharma Plant In Maintenance & Utilities Management

Nature of Experience:

• Milk Processing, Evaporator & Dryer, Cheese Plant Equipment like Pasteurisers, Separators, Bactofuge, Vacuum Pumps, DSI, High Pressure Pumps, Blowers, Fluid Bed, Sifter, Cheddar Master, Cooker etc
• Utilities Equipments like Boiler & Steam Network, Ammonia & Freon Based Refrigeration System, Compressed Air & Nitrogen Generation System, VAM, RO & UF, Sand & Carbon Filters, Pumps, DG Sets, Transformers etc
• Advanced Maintenance Practices like RCA, CAPA, MTBF, MTTR, Preventive & Predictive Maintenance, Electronics Equipment Monitoring Tools & Tackles
• Experience in preparing and monitoring Maintenance Budget, Setting and Improving Energy Standards, Identifying & Executing Cost & Energy Saving Ideas
• Experience in execution & achieving Plant KPIs like Productivity, Losses & Complaint Reduction, Specific Energy Consumption, Production Lines OEE Improvement
• People Management: Capable of managing a Team of 100 People, Identifying Training needs of the Maintenance Team, Performance Assessment, and inculcating a Human Safety Culture Inculcation
• Analytical Thought Process to bring new concepts in Maintenance Practices, Energy Management, Setting New Standards
• Liaisoning with Govt Agencies Like Factory, Boiler & Electrical Inspector, MSEB, Local Administration
• Experience in CapEx, Project Execution, Knowledge of AI & ML Application, EMS would be an added advantage

JOB DESCRIPTION

Job Role: Maintenance Engineer Instrumentation

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Instrumentation

Manager Job Position: Senior Engineer Instrument

Job Position ID: 

Value Stream: Asset Operations

Job Family: Manufacturing

Sub-Job Family: Maintenance

Grade/Level: J

Location:

SECTION II: PURPOSE OF THE ROLE

To perform workshop services and job planning related to applicable instrumentation system maintenance activities at site in order to ensure seamless and smooth operations while adhering to statutory compliance and organisation's policies

SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)

 - Statutory compliance of resampling of legal metrology act in iRCMS system  - Completion of the Shutdown Instrumentation jobs as per planning  - Compliance to HSEF trainings and targets

SECTION V: OPERATING NETWORK

Internal: - Human Resource, Administration, Workshop, Planning, Security, Plants Maintenance etc.

External: - Vendor, Equipment Manufacturers, Service Engineers, Contractors, etc. 

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

Full Time Diploma / Engineering degree (Instrumentation)

Experience (Must Have & Good to Have)

- Up to 2-5 years of experience for degree in industrial / Instrument maintenance field -Two years hands on experience is preferred

Functional / Behavioural competencies required to execute the role

Functional Competencies

- Knowledge of various codes and standards - Domain Knowledge of Instrumentation Engineering - Instrumentation workshop practices

JOB DESCRIPTION

Job Role: Engineer Maintenance Mechanical

Job Role ID:

SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE

Job Role Variant: Engineer Maintenance - Mechanical

Manager Job Position: Lead Plant Maintenance

Job Position ID: 

Value Stream: Asset Operations 

Job Family: Manufacturing 

Sub-Job Family: Maintenance

Grade/Level: 

Location: 

SECTION II: PURPOSE OF THE ROLE

To support overall reliability and integrity of all mechanical equipment in plant, and oversee & perform all predictive and preventive mechanical maintenance activities in order to ensure availability of equipment while adhering to RIL policies, safety guidelines, and allocated budgets.

SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE

Responsibilities

Policies, Processes and Procedures

- Conduct day to day mechanical maintenance activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner

- Keep self abreast with leading practices & trends in mechanical maintenance and contribute to the identification of continuous improvement of systems, processes and procedures 

Maintenance Planning & Review

- Support in creating preventive and predictive maintenance schedule at daily, weekly and monthly level for the mechanical activities, in coordination with Production, Technology and CES teams

- Create the resourcing plan as per the maintenance schedule in order to handle day-to-day mechanical maintenance activities as well as shutdown jobs as per plan

- Collate mechanical discipline data for performance monitoring and prepare information report detailing out performance against KPIs of mechanical maintenance, take corrective actions and present the same to the lead maintenance in case of any escalations

- Create a plan for inventory control activities of mechanical spares and get it approved to ensure effective maintenance operations; issue spares for job execution as and when required 

- Assist discipline manager with spares identification for procurement; follow up with vendor, purchase, and stores to ensure availability of the spares

- Assist in preparing mechanical maintenance cost and budgeting process, and analyse the same to ensure efficient utilization

 Maintenance Operations

- Execute as well as supervise mechanical maintenance task with quality and safety; ensure timely completion of tasks in adherence to standards, procedures and best practices

- Manage preventive and corrective mechanical maintenance of plant machinery in order to minimize production/ quality loss

- Analyse the current condition of the equipment, and monitor its performance trends to identify irregularities so as to rectify the same & ensure improvement in availability of equipment

- Carry out preservation activities as per schedule to ensure performance, functionality, as well as availability of the equipment's, assets etc.

- Manage the execution of shutdown jobs as per schedule to ensure timely completion

- Carry out regular look, listen, and feel (LLF) visits in the plant to identify potential failures, and suggest measures to rectify the same if any

- Identify issues jointly with Production, Quality, CES, EHS, and Technology teams, collect inputs and implement suggested measures to enhance plant health

- Conduct troubleshooting and root cause analysis (RCA) as an when required in coordination with CES team for technical support

- Maintain integrated management system (IMS) documents for mechanical maintenance to ensure repository of records for review and audit purposes

- Participate in reliability & integrity studies of mechanical systems and components as identified to ensure their safe and reliable operations

- Maintain integrity of maintenance with SAP PM and SAP MM data, analysis and costs by ensuring timely and correct data entries (such as pending jobs etc.) and validations

- Liaison with workshop team for repair activities so as to ensure timely completion of maintenance activities

- Facilitate and support minor projects activities as and when required

Workplace Safety & Environment

- Follow maintenance related safety, fire and environmental processes and compliance norms and ensure all operations align with the same in order to provide safe working environment to all plant personnel's

- Oversee plant machinery for safety, fire and environmental issues/ hazards pertaining to mechanical maintenance operations, identify root cause and take appropriate steps to mitigate any challenges

- Investigate safety incidents along with safety teams pertaining to mechanical operations, support in drafting action plan and implement the same to ensure non-recurrence 

- Assist in emergency operations in case of any safety or fire incidents to ensure quick closure

Compliance & Audits

- Prepare reports/ documents pertaining to audits. Assist lead maintenance with audits, and support implementation of the finalized measures

- Support in ensuring timely adherence to audit schedules; implement suggestive corrective actions in case of any deviation

- Assist with HSEF compliance (RESOP, MIQA, CFA, DOSHE mandatory trainings) and support in implementing suggested action plan to enable a safe working culture

- Coordinate and monitor the contractor's activities to ensure compliance with established policies and procedures

- Ensure compliance of mandatory trainings to ensure adherence to established policies and processes

SECTION IV: SUCCESS METRICS

- Time to resolution - % reduction in obsolescence of critical equipment - OEE (Overall equipment effectiveness) - Reduction in unplanned shutdown - Shutdown turn around time/ Mean time between failures - Automation index - Adherence to health & safety policies

SECTION V: OPERATING NETWORK

Internal: CES, HSEF, Production, Warehouse, HR, Finance, etc.

External: Vendors, Contractors, Equipment Supplier, etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

- Full Time Diploma/ Engineering (Mechanical)

Experience

- 2-5 years of maintenance experience at plant; 

Functional / Behavioural competencies required to execute the role

Functional Competencies

- Knowledge of various codes & standards - Understanding of Mechanical equipment's periodic, proactive, & shutdown maintenance - Ability to repair mechanical equipment's & refurbishment - Troubleshooting & analysis - Turnaround & shutdown coordination - Contractor management - Health and safety