7,540 Plant Design jobs in India
Process Design Engineer - Petrochemical Plant
Posted 7 days ago
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Job Description
Responsibilities:
- Develop and refine process designs for new and existing chemical plants and processes.
- Create and maintain Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
- Perform mass and energy balances, thermodynamic calculations, and equipment sizing.
- Select and specify process equipment, including pumps, reactors, heat exchangers, and distillation columns.
- Utilize process simulation software (e.g., Aspen HYSYS, PRO/II) for process modeling and optimization.
- Conduct hazard and operability (HAZOP) studies and other safety reviews.
- Ensure designs comply with relevant industry codes, standards, and environmental regulations.
- Collaborate with cross-functional teams, including mechanical, electrical, and control engineers.
- Provide technical support during the construction, commissioning, and start-up phases.
- Troubleshoot and resolve process-related issues in existing operations.
- Contribute to continuous improvement initiatives to enhance process efficiency and reduce costs.
- Bachelor's or Master's degree in Chemical Engineering.
- 3-7 years of experience in process design within the chemical, petrochemical, or related industries.
- Proficiency in process simulation software (e.g., Aspen HYSYS, Aspen Plus, PRO/II).
- Strong understanding of chemical engineering principles, fluid mechanics, thermodynamics, and unit operations.
- Experience in developing PFDs, P&IDs, and equipment specifications.
- Knowledge of safety standards and environmental regulations in the chemical industry.
- Familiarity with HAZOP studies and risk assessment techniques.
- Excellent analytical, problem-solving, and decision-making skills.
- Strong communication and interpersonal skills for effective teamwork.
- Ability to work effectively in a plant environment.
Process Design Engineer
Posted 13 days ago
Job Viewed
Job Description
Responsibilities:
- Develop and optimize chemical process designs.
- Create PFDs, P&IDs, and equipment specifications.
- Perform mass and energy balance calculations.
- Conduct process simulations using industry-standard software.
- Participate in HAZOP studies and risk assessments.
- Ensure designs comply with safety and environmental regulations.
- Collaborate with R&D, operations, and project teams.
- Support troubleshooting and optimization of existing processes.
- Select and specify process equipment.
- Develop P&IDs and PFDs.
- Research and evaluate new process technologies.
- Contribute to project engineering and execution.
- Prepare technical reports and documentation.
- Ensure process safety management (PSM) compliance.
- Bachelor's or Master's degree in Chemical Engineering.
- 3+ years of experience in process design or development within the chemical industry.
- Proficiency in chemical process simulation software (e.g., Aspen HYSYS, ChemCAD).
- Strong knowledge of chemical engineering principles, thermodynamics, and fluid dynamics.
- Experience with HAZOP analysis and process safety.
- Familiarity with PFDs and P&IDs.
- Excellent problem-solving and analytical skills.
- Effective communication and teamwork abilities.
- Understanding of industrial safety standards.
Process Design Engineer
Posted 13 days ago
Job Viewed
Job Description
Responsibilities:
- Design and develop new manufacturing processes and optimize existing ones for efficiency and cost-effectiveness.
- Create process flow diagrams, P&IDs, and layout designs using CAD software.
- Specify requirements for new equipment and machinery, ensuring compatibility with existing systems.
- Conduct feasibility studies and risk assessments for process changes and new technology implementations.
- Collaborate with production, quality, and maintenance teams to ensure seamless integration and operation of designed processes.
- Develop standard operating procedures (SOPs) and work instructions for new and modified processes.
- Troubleshoot process issues and implement corrective actions to improve performance.
- Stay current with industry trends and best practices in process engineering and manufacturing technology.
- Ensure all designs comply with safety regulations, environmental standards, and company policies.
- Participate in process validation and qualification activities.
- Contribute to continuous improvement initiatives across the manufacturing facility.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related field.
- Minimum of 3 years of experience in process design or manufacturing engineering.
- Proficiency in CAD software (e.g., AutoCAD, SolidWorks) and process simulation tools.
- Strong understanding of manufacturing principles, lean methodologies, and Six Sigma concepts.
- Excellent analytical and problem-solving skills.
- Good communication and interpersonal skills, with the ability to work effectively in a team.
- Knowledge of relevant industry standards and safety regulations.
- Ability to interpret technical drawings and specifications.
- Detail-oriented and organized approach to work.
- Experience in the relevant manufacturing sector is a plus.
Process Design Engineer
Posted 17 days ago
Job Viewed
Job Description
Key Responsibilities:
- Develop PFDs (Process Flow Diagrams) and P&IDs (Piping and Instrumentation Diagrams) for new chemical plants and process modifications.
- Perform mass and energy balance calculations for various process units.
- Size and select major process equipment such as reactors, heat exchangers, pumps, and distillation columns.
- Conduct process simulations using industry-standard software (e.g., Aspen Plus, HYSYS).
- Perform safety reviews, including HAZOP studies, to identify and mitigate potential hazards.
- Collaborate closely with R&D, project engineering, and operations teams to ensure designs are feasible and meet project requirements.
- Prepare technical specifications and datasheets for process equipment procurement.
- Assist in commissioning and start-up activities, providing technical support to site engineers.
- Research and evaluate new technologies and process intensification methods.
- Optimize existing processes for improved efficiency, yield, and sustainability.
- Ensure designs comply with all relevant industry standards, codes, and environmental regulations.
Required Qualifications:
- Bachelor's or Master's degree in Chemical Engineering.
- 3-5 years of experience in process design or development within the chemical, petrochemical, or pharmaceutical industries.
- Proficiency in process simulation software.
- Strong understanding of chemical reaction engineering, thermodynamics, and fluid mechanics.
- Familiarity with relevant industry codes and standards (e.g., ASME, API).
- Excellent analytical and problem-solving skills.
- Ability to work independently and manage multiple tasks effectively in a remote setting.
- Strong written and verbal communication skills, essential for remote collaboration.
- Experience with 3D modeling software is a plus.
- Commitment to safety and sustainability.
Process Design Engineer
Posted 21 days ago
Job Viewed
Job Description
Key Responsibilities:
- Develop conceptual process designs and perform feasibility studies for new chemical plants and modifications.
- Create detailed Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
- Specify process equipment such as reactors, heat exchangers, pumps, and distillation columns.
- Perform process simulations and calculations to optimize yield, energy efficiency, and product quality.
- Conduct hazard and operability studies (HAZOP) and other safety reviews.
- Develop operating manuals and provide training to operations personnel.
- Troubleshoot and resolve process-related issues during plant operation and commissioning.
- Collaborate with cross-functional teams, including R&D, project engineering, and operations.
- Ensure compliance with all relevant safety, environmental, and industry regulations.
- Contribute to process improvement initiatives and cost reduction programs.
- Maintain accurate process documentation and design records.
Qualifications:
- Bachelor's or Master's degree in Chemical Engineering or a related discipline.
- Minimum of 4 years of experience in process design, preferably within the chemical manufacturing sector.
- Proficiency with process simulation software (e.g., Aspen Plus, HYSYS).
- Strong understanding of PFDs, P&IDs, mass and energy balances, and thermodynamic principles.
- Familiarity with HAZOP and other process safety management techniques.
- Knowledge of various unit operations and chemical processes.
- Excellent problem-solving skills and a meticulous approach to design.
- Ability to work effectively in a team and communicate technical information clearly.
- Experience with AutoCAD or similar drawing software is an asset.
- Must be willing to work on-site in Thiruvananthapuram, Kerala .
Senior Process Design Engineer
Posted today
Job Viewed
Job Description
Responsibilities:
- Lead the design and development of new manufacturing processes and systems, from concept to implementation.
- Analyze existing production processes to identify areas for improvement in efficiency, cost reduction, and quality enhancement.
- Develop process flow diagrams, P&IDs, and equipment specifications.
- Conduct feasibility studies and technical assessments for proposed process changes and new technologies.
- Collaborate closely with cross-functional teams, including R&D, operations, quality control, and maintenance, to ensure seamless integration of process designs.
- Utilize simulation and modeling tools to predict process performance and optimize operational parameters.
- Develop and implement Standard Operating Procedures (SOPs) and work instructions for manufacturing processes.
- Oversee pilot testing and validation of new processes before full-scale implementation.
- Ensure all process designs comply with safety regulations, environmental standards, and industry best practices.
- Train operations and maintenance personnel on new or modified processes.
- Stay current with advancements in manufacturing technology, automation, and process engineering methodologies.
- Lead root cause analysis for process deviations and implement corrective and preventive actions (CAPA).
- Manage project timelines and budgets for process engineering initiatives.
- Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related discipline.
- Minimum of 6 years of experience in process design and optimization within a manufacturing environment.
- Proven experience in designing and improving complex industrial processes.
- Strong knowledge of Lean Manufacturing principles, Six Sigma methodologies, and other continuous improvement tools.
- Proficiency in process simulation software (e.g., Arena, FlexSim) and CAD tools.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong understanding of manufacturing equipment, automation technologies, and control systems.
- Effective project management skills, with the ability to manage multiple projects simultaneously.
- Excellent communication and interpersonal skills, with the ability to collaborate effectively with diverse teams.
- Familiarity with EHS (Environment, Health, and Safety) regulations.
Lead Process Design Engineer
Posted today
Job Viewed
Job Description
Key Responsibilities:
- Lead the development of new chemical process designs from conceptualization through to detailed engineering.
- Utilize process simulation software (e.g., Aspen Plus, HYSYS) to model, analyze, and optimize chemical processes.
- Conduct feasibility studies and techno-economic evaluations for new process technologies.
- Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and mass and energy balances.
- Perform equipment sizing and specification for reactors, separation units, heat exchangers, and other process equipment.
- Ensure all designs comply with stringent safety, environmental, and regulatory standards.
- Collaborate closely with R&D, operations, and project management teams to ensure seamless project execution and plant commissioning.
- Troubleshoot and optimize existing chemical processes to improve yield, reduce waste, and enhance energy efficiency.
- Stay abreast of emerging process technologies and industry best practices.
- Mentor junior engineers and provide technical guidance.
- Master's or Ph.D. in Chemical Engineering from a reputed institution.
- Minimum of 8 years of hands-on experience in process design and development within the chemical industry.
- Expertise in process simulation software and thermodynamic modeling.
- Strong knowledge of unit operations, reaction kinetics, and separation technologies.
- Familiarity with HAZOP studies, risk assessment, and safety engineering principles.
- Experience with scale-up from laboratory to pilot and commercial production.
- Excellent problem-solving skills and a rigorous, analytical approach to engineering challenges.
- Strong project management and communication skills, with the ability to lead technical teams.
- Proficiency in relevant industry standards and codes.
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Senior Process Design Engineer
Posted today
Job Viewed
Job Description
Responsibilities include:
- Designing and developing new manufacturing processes and optimizing existing ones to enhance efficiency and reduce costs.
- Conducting detailed analysis of production lines, workflows, and operational data to identify areas for improvement.
- Utilizing process simulation software (e.g., Arena, AnyLogic) to model and evaluate potential process changes.
- Developing Standard Operating Procedures (SOPs) and work instructions for new and existing processes.
- Collaborating with cross-functional teams, including R&D, production, quality control, and maintenance, to ensure seamless process integration.
- Leading projects focused on lean manufacturing, Six Sigma, and continuous improvement initiatives.
- Ensuring all process designs comply with safety regulations, environmental standards, and quality requirements.
- Evaluating and recommending new equipment and technologies to enhance process capabilities.
- Troubleshooting process-related issues and implementing corrective actions.
- Providing technical guidance and training to production personnel on new and existing processes.
- Developing and tracking key performance indicators (KPIs) for process efficiency and effectiveness.
- Preparing technical reports and presentations to communicate findings and recommendations.
Qualifications:
- Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, Chemical Engineering, or a related field.
- Minimum of 6 years of experience in process design, industrial engineering, or manufacturing operations.
- Proven experience in designing and optimizing complex manufacturing processes.
- Proficiency in process simulation software and statistical analysis tools.
- Strong understanding of lean manufacturing principles, Six Sigma methodologies, and continuous improvement techniques.
- Excellent analytical, problem-solving, and critical thinking skills.
- Strong project management skills with the ability to manage multiple projects simultaneously.
- Effective communication and interpersonal skills, with the ability to collaborate across departments.
- Knowledge of CAD software for equipment layout and process flow diagrams is a plus.
- Familiarity with automation technologies and their integration into manufacturing processes.
Lead Process Design Engineer
Posted today
Job Viewed
Job Description
Key Responsibilities:
- Lead the design and development of new chemical processes and modifications to existing ones.
- Conduct feasibility studies, conceptual design, and detailed engineering for process plants.
- Develop Process Flow Diagrams (PFDs) and Piping and Instrumentation Diagrams (P&IDs).
- Perform process simulations and calculations using software such as Aspen HYSYS, Aspen Plus, or similar.
- Specify process equipment, including reactors, heat exchangers, pumps, and distillation columns.
- Ensure all designs comply with safety (HAZOP, LOPA), environmental, and regulatory standards.
- Collaborate closely with R&D, operations, and project management teams to ensure seamless project execution.
- Troubleshoot process issues and implement solutions to improve efficiency, yield, and quality.
- Develop operating manuals and provide training to plant operators.
- Manage project timelines, budgets, and resources for process engineering tasks.
- Mentor junior process engineers and provide technical guidance.
- Stay current with advancements in chemical engineering technology and industry best practices.
- Bachelor's or Master's degree in Chemical Engineering or a closely related field.
- Minimum of 6 years of experience in process design and development within the chemical industry.
- Proven experience with process simulation software (e.g., Aspen HYSYS, Aspen Plus).
- Proficiency in PFD and P&ID development.
- Strong understanding of thermodynamics, fluid mechanics, heat transfer, and mass transfer.
- Knowledge of safety analysis techniques (HAZOP, LOPA).
- Excellent problem-solving, analytical, and critical thinking skills.
- Effective communication and interpersonal skills, with the ability to lead technical discussions.
- Experience in project management and working within multidisciplinary teams.
- Familiarity with relevant industry codes and standards.
Principal Process Design Engineer
Posted 1 day ago
Job Viewed
Job Description
You will play a key role in conducting feasibility studies, hazard and operability studies (HAZOPs), and risk assessments to identify and mitigate potential process safety risks. This role involves close collaboration with project managers, mechanical engineers, electrical engineers, and operations personnel to ensure successful project execution from concept through commissioning. The successful candidate will possess a strong theoretical understanding of chemical engineering principles, combined with practical experience in process simulation software (e.g., Aspen Plus, HYSYS) and a proven ability to translate complex technical requirements into practical engineering solutions. Mentoring junior engineers and contributing to the technical growth of the department will also be a significant aspect of this role. The Principal Process Design Engineer will be expected to stay current with industry trends, new technologies, and regulatory changes affecting chemical process design and safety. Your contribution will be vital in driving innovation and maintaining our client's competitive edge in the chemical industry. The ability to manage multiple projects simultaneously and work effectively in a demanding, fast-paced environment is essential.
Responsibilities:
- Lead the design and development of chemical processes from conceptualization to detailed engineering.
- Prepare and review Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), and mass/energy balances.
- Specify and select process equipment such as reactors, distillation columns, heat exchangers, pumps, and compressors.
- Conduct process simulations and modeling to optimize performance and identify potential issues.
- Perform rigorous safety reviews, including HAZOP studies, to ensure compliance with safety regulations.
- Develop and implement process control strategies and instrumentation requirements.
- Provide technical support during plant construction, commissioning, and startup phases.
- Collaborate with R&D, project management, and other engineering disciplines.
- Develop and maintain process design standards and best practices.
- Mentor and guide junior process engineers, fostering technical development.
- Master's or Ph.D. in Chemical Engineering.
- Minimum of 10-15 years of progressive experience in chemical process design.
- Extensive experience with process simulation software (e.g., Aspen Plus, HYSYS, Pro/II).
- In-depth knowledge of unit operations, thermodynamics, and fluid mechanics.
- Proven experience in conducting HAZOP studies and other process safety assessments.
- Familiarity with relevant industry codes, standards, and regulations (e.g., ASME, API).
- Strong leadership, communication, and interpersonal skills.
- Ability to manage complex projects and deliver results on time and within budget.
- Experience in overseeing engineering teams is highly desirable.