1,565 Plant Operations jobs in India

Exide Energy Solutions Limited is a wholly owned Subsidiary of Exide Industries Limited, leading battery manufacturing and distribution company in India with annual revenues of $1.8+ Bn. Exide Energy Solutions Limited is investing $500+ Mn dollars to setup Indias first Giga plant to manufacture Lithium-Ion Cells at Devanahalli Industrial Area in Bengaluru. Exide Energy designs, develops, and manufactures Lithium Ion Cells and Battery Pack solutions for various energy storage. Exide Energy is a leading player in the market with OEM customers across key market applications 2W, 3W, 4W, CV and industrial applications. Exide is also deeply invested in further developing li-ion technology with significant R&D investments including setup of in-house team as well as necessary lab infrastructure to support development activities.

Job Location: Prantij, Gujarat

Role & responsibilities

• Operate and monitor cell manufacturing machinery according to the production plan to ensure efficient workflow.
• Manage materials and handling equipment during shift operations to meet targets.
• Report any equipment malfunctions or safety concerns to the supervisor promptly and take necessary actions.
• Collaborate with the quality control team to identify and resolve quality issues.
• Set up machines according to production specifications and guidelines.
• Perform routine maintenance and troubleshooting of equipment to minimize downtime.
• Maintain machine condition through appropriate CLIT (Cleaning, Lubrication, Inspection, and Tightening), 5S, and JH (Jishu Hozen) activities.
• Perform Quality Assurance checks in line with SOPs and Control Plans and maintain accurate records.
• Assist in the training of new operators and provide ongoing support to the team.
• Ensure online closure of all software records like SAP/MES and maintain all appropriate process registers.
• Follow safety protocols and ensure a clean and organized work environment.
• Participate in continuous improvement activities such as Suggestion programs, Kaizen, QCC (Quality Control Circle), and innovation initiatives

Preferred candidate profile

• Shift incharge/Supervisor: Report production status, safety concerns, and quality issues.
• Quality Control Team: Collaborate on quality checks, adherence to standards, and resolving quality issues.
• Maintenance Team: Coordinate machine maintenance schedules, report breakdowns, and assist in troubleshooting.
• Production Planning Team: Communicate production targets, feedback on process efficiency, and material

Educational Qualifications & Experience (for the job/ of the candidate)

Diploma in Electrical Engineering/Mechanical Engineering/Manufacturing Engineering/Industrial Engineering/Automation & Robotics Engineering.

Years of Experience: 0-3 Year

Mandatory skills:

Functional:

• Machine Operation Knowledge: Proficiency in operating and maintaining manufacturing machinery.
• Cell Manufacturing Basics: Understanding the fundamental principles and processes of cell manufacturing.
• Safety Standards: Awareness of safety requirements and protocols across manufacturing processes.
• Quality Assurance: Knowledge of quality control standards and customer requirements (both internal and external).
• 5S Methodology: Familiarity with the 5S workplace organization method
• 7 QC Tools Application: Ability to apply the seven basic quality control tools
• Basic Computer Skills: Competence in basic computer operations for efficient data entry and record maintenance.

Behavioural:

• Strong problem-solving skills and ability to think critically.
• Good communication skills and ability to work well in a team.

• Attention to detail and commitment to producing high-quality work.

• Adaptability and willingness to learn new skills and processes.
• Dependability and punctuality.

Experience : 6-8 yrs experience

Objective :

A result oriented professional with over rich experience in Agrochemical industry.

Leading and managing a team comprising the heads of departments of Safety, Quality, Production, Supply Chain, Packing, Labour Allocation, Labelling, Maintenance etc.

Proven experience in pesticide bulk formulation production management

Proven skills in managing team to work in synchronization with the management set parameters and motivating them for achieving the Key Activities in line with ABP.

An effective communicator with excellent interpersonal and relationship management skills.

Roles & Responsibilities :

Leading a team of members for production and Maintenance of liquid filling line, ACM, FBD, Pakonna Machine, Label machine, capping machine, pumps etc.

 Collaborate with the R&D team to incorporate new formulations and improve existing ones.

Operational knowledge of plant machineries like AUTOMATIC MACHINE, FBD, LABEL MACHINE, CAPING MACHINE, BENDSELLER, ACM, ETC

nsure accurate documentation and record-keeping as per of all recipe modifications and adjustments.

bility to establish credibility and be decisive and able to recognize and support the organizations preferences and priorities.

ncreasing production, assets capacity and flexibility while cutting unnecessary costs and adhering to quality standards

udgeting & Cost Control : Ensure optimum utilization of resources incl. men, machine, and material.

eview & ensure SOP compliance on shop floor.

nsure the delivery of products as per the delivery schedule of sales.

nsure preventive maintenance of equipment are carried out as per schedule and breakdown under complete control.

lanning / organizing of: material / manpower / machinery by creating the monthly plan of production and coordinate with the corporate teams to ensure availability of manpower, material, etc.

nsure production and storage of all products according to the set guidelines. Ensure carrying out internal & external plant audits.

o ensure the training and development of staff and workers

esponsible for preparation of daily & monthly report for management.

esponsible for bottleneck and process improvement at plant, Creating continual improvement culture at plant.

esponsible for reporting of all production deviations and evaluation. Also responsible for investigation of critical deviations and recording of the conclusions.

esponsible for the maintaining premises and equipment and maintaining records.

esponsible for the validation protocols and reports. Also responsible for review of the same.

valuating proposed changes in product, process, or equipment.

esponsible for qualification of new and, when appropriate, modified facilities and equipment's.

nsure that all the documents related to the Production activities are maintained & updated

nsure that all the employees of production are trained and evaluated time to time

esponsible for Analyzing manpower requirement and organizing in consultation with HR

esponsible for water consumption & management of effluent generation related to production activities.

ubmit monthly reports on equipment occupancy plan.

valuating proposed changes in product, process, equipment, or facility.

eview Monthly Raw Material Plan.

eview material rejections and status of actions initiated thereafter.

eview Utility requirement of the plant and suggest energy conservation projects from time to time.

dvise, plan to reduce waste generation across the product line.

Job Category: Production

Job Type: Full Time

Job Location: Bhiwadi (Rajasthan)

• Direct and manage all plant operations, including production, maintenance, quality control, and logistics.
• Develop and implement strategic plans to achieve production targets, optimize resource utilization, and enhance overall plant efficiency.
• Ensure adherence to all safety, health, and environmental regulations, implementing and enforcing safety policies.
• Manage the plant budget, controlling costs and identifying opportunities for cost reduction and efficiency improvements.
• Oversee the maintenance and repair of plant equipment and machinery to minimize downtime.
• Implement and promote lean manufacturing principles and continuous improvement initiatives.
• Manage and develop the plant workforce, fostering a positive work environment, and ensuring effective training and performance management.
• Collaborate with supply chain management to ensure timely delivery of raw materials and shipment of finished goods.
• Monitor key performance indicators (KPIs) and implement corrective actions to achieve operational excellence.
• Maintain strong relationships with local regulatory bodies and community stakeholders.
• Lead process improvement projects to enhance product quality, reduce waste, and increase throughput.
• Ensure compliance with quality management systems (e.g., ISO 9001).

• Bachelor's degree in Engineering (Mechanical, Industrial, or Production), Business Administration, or a related field. An advanced degree is a plus.
• Minimum of 7-10 years of experience in manufacturing operations management, with a proven track record of success in leading plant operations.
• Demonstrated experience with lean manufacturing, Six Sigma, or other continuous improvement methodologies.
• Strong understanding of production planning, inventory management, and quality control principles.
• Excellent leadership, team management, and interpersonal skills.
• Proficiency in financial management and budget control.
• Strong problem-solving and decision-making abilities.
• Familiarity with industrial safety regulations and environmental compliance.
• Experience with ERP systems and production management software.
• Ability to work effectively under pressure and manage multiple priorities.

• Supervise and coordinate the activities of production personnel to ensure efficient and timely manufacturing of products.
• Monitor production processes to ensure quality standards are met and identify opportunities for improvement.
• Implement and enforce safety regulations and procedures to maintain a safe working environment.
• Train and mentor production staff, providing guidance and support to enhance their skills and performance.
• Manage production schedules and ensure optimal utilization of resources, including machinery and materials.
• Oversee the maintenance and proper functioning of production equipment, coordinating with maintenance teams as needed.
• Maintain accurate production records, including output, waste, and downtime, and report to management.
• Collaborate with quality control teams to address any product defects or deviations from standards.
• Identify bottlenecks in the production process and implement solutions to improve flow and efficiency.
• Ensure adherence to company policies and procedures throughout the production floor.
• Contribute to continuous improvement initiatives aimed at enhancing productivity, reducing costs, and improving product quality.

• Bachelor's degree in Engineering (Mechanical, Production, or Industrial), Business Administration, or a related field.
• Minimum of 4-6 years of experience in a manufacturing or production environment, with at least 2 years in a supervisory role.
• Proven experience in overseeing production lines and managing teams.
• Strong understanding of manufacturing processes, quality control, and safety protocols.
• Excellent leadership, communication, and interpersonal skills.
• Ability to troubleshoot and problem-solve production-related issues.
• Proficiency in using production management software and MS Office.
• Knowledge of lean manufacturing principles is a plus.
• Ability to work flexible hours and shifts as required by production demands.

• Develop and implement production schedules to meet demand forecasts and optimize resource utilization.
• Manage inventory levels for raw materials, work-in-progress, and finished goods to ensure timely delivery and cost efficiency.
• Ensure adherence to all safety regulations and environmental policies, fostering a culture of safety throughout the plant.
• Oversee the quality assurance processes to maintain high standards of product quality and minimize defects.
• Lead, motivate, and develop a diverse team of production supervisors, operators, and support staff.
• Implement continuous improvement initiatives using methodologies such as Lean Manufacturing and Six Sigma to enhance productivity and reduce waste.
• Collaborate with engineering, maintenance, and logistics departments to ensure smooth plant operations and address any technical issues.
• Monitor key performance indicators (KPIs) and generate regular reports on plant performance to senior management.
• Manage the plant budget effectively, controlling operational costs and seeking opportunities for cost savings.

• Bachelor's degree in Engineering (Mechanical, Production, or Industrial), Business Administration, or a related field. A Master's degree is a plus.
• Minimum of 7 years of progressive experience in manufacturing operations, with at least 3 years in a management or supervisory role.
• Proven experience in the automotive industry is highly desirable.
• Strong understanding of production processes, quality management systems (e.g., ISO/TS 16949), and Lean Manufacturing principles.
• Excellent leadership, team-building, and communication skills.
• Proficiency in using ERP systems and other manufacturing execution software.
• Demonstrated ability to problem-solve complex operational issues and implement effective solutions.
• Strong financial acumen and experience in budget management.

• Oversee all daily plant operations, including production scheduling, workflow optimization, and resource allocation.
• Develop and implement strategies to improve operational efficiency, reduce costs, and enhance product quality.
• Ensure adherence to all safety regulations, environmental standards, and company policies.
• Manage and mentor the plant workforce, including supervisors and production teams, fostering a culture of accountability and high performance.
• Oversee maintenance programs to ensure equipment reliability and minimize downtime.
• Implement and monitor key performance indicators (KPIs) related to production, quality, safety, and efficiency.
• Collaborate with supply chain and logistics departments to ensure smooth material flow and timely product delivery.
• Drive continuous improvement initiatives, such as Lean manufacturing or Six Sigma, to optimize processes.
• Manage plant budgets, control expenses, and identify cost-saving opportunities.
• Ensure compliance with all regulatory requirements and conduct regular safety audits.

• Bachelor's degree in Engineering (Mechanical, Industrial, or Electrical), Operations Management, or a related field. A Master's degree is preferred.
• Minimum of 8 years of progressive experience in plant operations management within the manufacturing sector.
• Proven track record in improving production efficiency, quality, and safety performance.
• Strong knowledge of manufacturing processes, Lean principles, and quality management systems.
• Excellent leadership, team-building, and problem-solving skills.
• Proficiency in production planning software and ERP systems.
• Strong understanding of financial management and budget control.
• Excellent communication and interpersonal skills, with the ability to engage effectively with all levels of staff.
• Commitment to upholding the highest standards of safety and environmental responsibility.
• Ability to balance on-site operational demands with remote administrative responsibilities.

• Manage day-to-day plant operations, ensuring efficient production flow and adherence to schedules.
• Implement and drive continuous improvement initiatives to enhance productivity and reduce costs.
• Oversee safety protocols and environmental compliance, ensuring a safe working environment for all employees.
• Lead, mentor, and develop the operations team, fostering a high-performance culture.
• Develop and manage the plant's operational budget and capital expenditure plans.
• Ensure strict adherence to quality control standards and product specifications.
• Optimize resource utilization, including materials, labor, and equipment.
• Collaborate with supply chain and logistics teams to ensure timely delivery of raw materials and finished goods.
• Troubleshoot operational issues and implement effective solutions.
• Maintain accurate production records and performance metrics.

• Bachelor's degree in Engineering (Mechanical, Industrial, or relevant), Operations Management, or a related field. A Master's degree or MBA is a plus.
• Minimum of 8-12 years of progressive experience in manufacturing operations management, with at least 3 years in a leadership role.
• Proven track record of improving operational efficiency, reducing costs, and enhancing safety performance.
• Strong knowledge of lean manufacturing principles, Six Sigma, and other continuous improvement methodologies.
• Excellent leadership, communication, and interpersonal skills.
• Experience with ERP systems and production planning software.
• Ability to manage budgets and capital projects.
• Demonstrated ability to problem-solve and make sound decisions under pressure.