1,794 Process Optimization jobs in India

The job

The primary responsibility is to provide consulting solutions to clients as a part of Process Optimization Team by implementing Real Time Optimization and USC Plan/Schedule tools.

Develop and build Real Time Optimization models for refineries, plants that typically involve design, development/configuration, and on-line closed-loop implementation of detailed process simulation models utilizing a state-of-the-art real-time optimization development tool.

And/or

Develop and Build Planning/ Scheduling models for Refineries/ Petro Chemical/ Plants that typically involve Design, Model Building and implementation using state-of-the-art USC Planning and Scheduling tools.

And/or

Develop and build Reconciliation and Yield Accounting models for Refineries/ Petro Chemical/ Plants that typically involve refinery balance, product and yield accounting using state-of-the-art Product Accounting tool.

Key responsibilities

• Ability to communicate technical aspects of the tool to a variety of audience
• Demonstrate strong technical and communication skills to understand the requirements and implement various solutions that meets key business needs
• Team player who can collaborate with various regional consultants/ Sales in technical aspects to deliver the desired solutio
• Participate in all aspects of execution of optimization projects to technical success that involves on time - on budget delivery of optimization applications while meeting customer requirements, review of process drawings and data, configuration and testing of open-equation process models, automation of model applications and commissioning on-line process models at customer site
• Build various Real Time Optimization, Reconciliation and Economic models using in-house process industry tools such as APO, APA & AUSC
• Analysis of technical requirements, model building and troubleshooting, perform economic and technical sensitivities that help in product enhancement and client requirement
• Develops and maintains expert level knowledge of refining, petrochemical and upstream production process requirements, features and application of optimization technologies. Makes effective and novel use of those technologies
• Assists in solution sales through presentations and proposal preparation including the development of the scope definition, benefits analysis, cost estimate and project schedule

Qualifications

• Bachelors or higher Degree in Chemical Engineering
• 10 + years of total experience
• Min 5 years of Refinery/Relevant Consulting Experience

Essential requirements

• Excellent communication and interpersonal skills including being confident to communicate and present detailed technical topics to a varied audience and clientele
• A thorough understanding of refining and refinery processes with a relevant experience in Trading, Planning, Scheduling, Refining, Process Optimization, in the refining industry or similar consulting experience
• Carry out model building of various process units/plants and perform techno-economical analyses using industry tools such as RPMS, PIMS, Haverly, petroleum Scheduler or other LP Solutions.
• Knowledge and Experience on Process Simulation tools and ability to interpret process flow diagrams and piping and instrumentation diagrams
• Understanding and knowledge of model predictive control
• Understanding Refinery Production Accounting (reconciliation)
• Well versed and competent with MS Word, Excel and Power Point
• Good commercial awareness
• Ready for travel to customer sites - domestic and International

Desired skills

• Software development experience and general understanding of databases, networks and software architecture
• Ability to use C,C++, SQL
• Previous use of Spiral Softwares CrudeManager, CrudeSuite or Spiral Suite (Assay, Plan, Schedule and Network)
• Experience on Various Process Simulation and Optimization tools.
• Exposure on Reconciliation and product accounting tools
• A thorough understanding of operations, control, planning, engineering

• Analyze current manufacturing and operational processes to identify inefficiencies and areas for improvement.
• Develop and implement process improvement projects using methodologies like Lean, Six Sigma, and Kaizen.
• Collect and analyze data related to production performance, quality, and costs.
• Design and recommend new process flows and operational strategies.
• Develop standard operating procedures (SOPs) for optimized processes.
• Collaborate with cross-functional teams, including production, quality control, and maintenance, to implement changes.
• Monitor the effectiveness of implemented changes and make necessary adjustments.
• Train operational staff on new processes and best practices.
• Prepare detailed reports on process performance, project outcomes, and cost savings.
• Stay updated on industry best practices and emerging technologies in process optimization.

• Bachelor's or Master's degree in Chemical Engineering, Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 3 years of experience in process engineering, optimization, or a similar role.
• Proven experience with Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification preferred).
• Strong analytical and problem-solving skills with a data-driven approach.
• Excellent understanding of statistical analysis and process mapping tools.
• Proficiency in CAD software and simulation tools is a plus.
• Strong communication and interpersonal skills to effectively collaborate with various teams.
• Ability to work effectively in a plant environment.

• Analyzing existing chemical processes to identify bottlenecks, inefficiencies, and areas for improvement.
• Developing and implementing process modifications and upgrades to enhance yield, throughput, and energy efficiency.
• Designing and conducting experiments to test new process parameters and technologies.
• Utilizing process simulation software to model and optimize plant operations.
• Collaborating with plant operators and management to ensure smooth implementation of process changes and provide technical support.
• Developing and maintaining process documentation, including Standard Operating Procedures (SOPs) and P&IDs.
• Monitoring key process performance indicators (KPIs) and reporting on performance trends.
• Ensuring all process activities adhere to strict safety regulations and environmental standards.
• Troubleshooting process upsets and implementing corrective actions.
• Staying informed about emerging technologies and best practices in chemical engineering and process optimization.
• Leading continuous improvement initiatives using methodologies like Six Sigma or Lean Manufacturing.
• Evaluating and recommending new equipment or technologies for process enhancement.

• Bachelor's or Master's degree in Chemical Engineering.
• 3-5 years of relevant experience in process engineering, chemical manufacturing, or a related field.
• Strong knowledge of chemical process design, thermodynamics, and fluid dynamics.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS).
• Excellent analytical, problem-solving, and data interpretation skills.
• Experience with process control systems and instrumentation.
• Familiarity with safety protocols and environmental regulations in the chemical industry.
• Good communication and teamwork skills.
• Ability to work independently and manage multiple priorities.

• Analyze existing industrial processes to identify inefficiencies, bottlenecks, and areas for improvement.
• Develop and implement strategies utilizing Lean Manufacturing and Six Sigma principles to optimize workflows.
• Collect and analyze data related to production, quality, and costs to identify trends and opportunities.
• Design and conduct experiments to test and validate process improvements.
• Develop detailed process documentation, standard operating procedures (SOPs), and best practices.
• Collaborate with cross-functional teams, including production, engineering, and quality assurance, to ensure successful implementation of changes.
• Train operational staff on new processes and methodologies.
• Monitor key performance indicators (KPIs) and report on the effectiveness of implemented improvements.
• Identify and recommend new technologies or equipment to enhance process efficiency.
• Foster a culture of continuous improvement throughout the organization.

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or a related field.
• Minimum of 5 years of experience in process improvement, optimization, or related roles within an industrial setting.
• Proven experience with Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification preferred).
• Strong analytical and problem-solving skills, with the ability to interpret complex data.
• Proficiency in data analysis tools (e.g., Excel, Minitab) and process mapping software.
• Excellent communication and interpersonal skills, with the ability to work effectively with diverse teams.
• Hands-on experience in a manufacturing or production environment.
• Detail-oriented with a focus on achieving measurable results.