450 Production Consultant jobs in India
Process Improvement Engineer - Lean Manufacturing
Posted 13 days ago
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Job Description
Key Responsibilities:
- Analyze existing manufacturing processes to identify areas for improvement and waste reduction.
- Apply Lean Manufacturing principles and tools (VSM, Kaizen, 5S, etc.) to optimize operations.
- Develop and implement process improvement projects to enhance efficiency, quality, and throughput.
- Lead and facilitate cross-functional Kaizen events and improvement workshops.
- Collect and analyze data to measure process performance and track the impact of improvements.
- Develop Standard Operating Procedures (SOPs) and train production staff on new processes.
- Collaborate with production, engineering, and quality teams to implement sustainable solutions.
- Identify and champion best practices across the organization.
- Develop business cases for process improvement initiatives.
- Ensure the integration of safety and environmental considerations into process designs.
Qualifications:
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Minimum of 5 years of experience in process improvement, industrial engineering, or manufacturing operations.
- Strong working knowledge and practical application of Lean Manufacturing principles and Six Sigma methodologies (Green Belt or Black Belt certification is a plus).
- Proficiency in data analysis and process mapping tools.
- Excellent problem-solving, analytical, and critical thinking skills.
- Strong project management and leadership abilities.
- Effective communication and interpersonal skills, with the ability to engage diverse teams.
- Experience in change management and driving continuous improvement culture.
Lean Manufacturing Specialist
Posted 7 days ago
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Job Description
Responsibilities:
- Lead and facilitate Lean/Kaizen events to identify and eliminate waste in production processes.
- Implement Lean tools and techniques such as 5S, Value Stream Mapping, Kanban, and Poka-Yoke.
- Develop and monitor Key Performance Indicators (KPIs) to track improvement progress.
- Train and coach employees at all levels on Lean principles and continuous improvement methodologies.
- Analyze production data to identify areas for improvement and develop action plans.
- Collaborate with production, engineering, and quality teams to ensure successful implementation of initiatives.
- Support the development and maintenance of standardized work procedures.
- Conduct process audits and provide feedback for ongoing improvement.
- Champion a culture of continuous improvement and problem-solving.
- Contribute to strategic operational planning.
- Stay updated on the latest trends and best practices in Lean manufacturing.
Qualifications:
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, Operations Management, or a related field.
- Minimum of 3 years of experience in implementing Lean manufacturing principles and continuous improvement programs.
- Strong knowledge of Lean tools and methodologies (5S, VSM, Kaizen, TPM, Kanban).
- Six Sigma Green Belt or Black Belt certification is highly desirable.
- Experience with data analysis and performance metrics tracking.
- Excellent facilitation, training, and communication skills.
- Proven ability to drive change and influence stakeholders at all levels.
- Strong problem-solving and analytical abilities.
- Ability to work effectively both independently and as part of a team.
- Experience in the automotive or manufacturing sector is a plus.
- Proficiency in Microsoft Office Suite, particularly Excel.
This hybrid position offers a balanced approach to work, requiring regular on-site engagement in Coimbatore, Tamil Nadu, IN for hands-on process improvement, complemented by remote work flexibility. Our client is committed to employee development and fostering an environment of innovation.
Lean Manufacturing Engineer
Posted 12 days ago
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Job Description
Key Responsibilities:
- Lead and facilitate lean initiatives, including Kaizen events, 5S implementation, and Value Stream Mapping (VSM).
- Analyze current manufacturing processes to identify opportunities for waste reduction and efficiency gains.
- Develop and implement standard work procedures and best practices.
- Train and mentor employees on lean manufacturing principles and tools.
- Monitor key performance indicators (KPIs) related to lean implementation and operational efficiency.
- Collaborate with cross-functional teams to address process bottlenecks and implement corrective actions.
- Support the implementation of JIT production systems and inventory management strategies.
- Drive continuous improvement efforts by empowering the workforce and fostering a problem-solving culture.
- Document lean initiatives, progress, and achieved savings.
- Ensure the sustainability of lean improvements through regular audits and follow-ups.
- Contribute to the development of long-term operational excellence strategies.
- Promote a safe working environment in all implemented processes.
- Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
- Minimum of 4 years of experience in a lean manufacturing or continuous improvement role.
- Proven experience with lean tools and methodologies (Kaizen, 5S, VSM, JIT).
- Green Belt or Black Belt certification in Lean Six Sigma is highly desirable.
- Strong analytical and problem-solving skills.
- Excellent communication, facilitation, and training abilities.
- Ability to work effectively in a team environment and influence stakeholders.
- Experience in data collection and analysis for process improvement.
- Knowledge of manufacturing operations and quality systems.
Lean Manufacturing Specialist
Posted 13 days ago
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Job Description
The ideal candidate will possess a deep understanding of Lean manufacturing concepts and a proven track record of successfully implementing these principles in a production environment. You will analyze existing workflows, identify bottlenecks, and develop data-driven solutions to improve productivity, reduce costs, and enhance product quality. This role requires strong analytical, problem-solving, and project management skills. You will be expected to lead cross-functional teams, facilitate workshops, and provide training to employees at all levels on Lean principles and tools. Effective communication and change management skills are essential to gain buy-in and ensure successful adoption of new processes. You will track key performance indicators (KPIs), measure the impact of implemented improvements, and report on progress to senior management. This remote position demands a proactive, self-directed individual who can effectively collaborate with teams virtually and drive tangible results. Experience in root cause analysis, process optimization, and statistical process control (SPC) is highly valued. This is an excellent opportunity to leverage your expertise in Lean manufacturing to make a significant impact on operational excellence.
Responsibilities:
- Identify opportunities for waste reduction and efficiency improvements in manufacturing processes.
- Implement and champion Lean methodologies such as 5S, Kaizen, and Value Stream Mapping.
- Lead and facilitate cross-functional teams in continuous improvement projects.
- Develop and deliver training programs on Lean principles and tools.
- Analyze production data to identify bottlenecks and areas for optimization.
- Develop and implement solutions to improve productivity, quality, and cost-effectiveness.
- Establish and track Key Performance Indicators (KPIs) related to Lean initiatives.
- Foster a culture of continuous improvement and problem-solving throughout the organization.
- Conduct process audits and recommend corrective actions.
- Collaborate with different departments to ensure seamless integration of Lean practices.
- Utilize data analysis and problem-solving tools to address manufacturing challenges.
- Bachelor's degree in Engineering (Industrial, Mechanical, Manufacturing) or a related field.
- Proven experience (5+ years) implementing Lean manufacturing principles in a production environment.
- Strong understanding of Lean tools and methodologies (e.g., 5S, Kaizen, VSM, Kanban).
- Excellent analytical, problem-solving, and decision-making skills.
- Strong project management and leadership abilities.
- Effective communication, facilitation, and training skills.
- Experience with data analysis and statistical tools.
- Ability to work independently and manage multiple projects in a remote setting.
- Familiarity with Six Sigma methodologies is a plus.
- Demonstrated ability to drive change and achieve measurable results.
Lean Manufacturing Specialist
Posted 13 days ago
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Job Description
Lean Manufacturing Specialist
Posted 17 days ago
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Job Description
Responsibilities:
- Identify opportunities for process improvements using Lean manufacturing principles.
- Develop and implement Lean strategies, including Kaizen events and Value Stream Mapping.
- Facilitate Lean workshops and training sessions for employees at all levels.
- Conduct process analyses to identify bottlenecks and areas of waste.
- Implement 5S methodologies and other continuous improvement tools.
- Monitor and report on key performance indicators (KPIs) related to efficiency and waste reduction.
- Collaborate with production and engineering teams to implement process changes.
- Champion a culture of continuous improvement and problem-solving.
- Support the development and implementation of standardized work procedures.
- Analyze data to identify root causes of problems and implement corrective actions.
- Bachelor's degree in Engineering, Operations Management, or a related field.
- Minimum of 3-5 years of experience in Lean manufacturing or continuous improvement roles.
- Strong knowledge of Lean principles and methodologies (e.g., Six Sigma, Kaizen, 5S, VSM).
- Experience in facilitating workshops and training sessions.
- Excellent analytical, problem-solving, and project management skills.
- Proficiency in data analysis and reporting tools.
- Strong communication and interpersonal skills to engage with diverse teams.
- Ability to work effectively in a hybrid work environment.
Lean Manufacturing Specialist
Posted 23 days ago
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Job Description
Key responsibilities include conducting value stream mapping, implementing 5S methodologies, and facilitating Kaizen events to drive process improvements. You will analyze production data to identify bottlenecks and areas for optimization, developing and implementing solutions to address these challenges. The role involves training and mentoring manufacturing teams on Lean principles and tools, ensuring widespread adoption and understanding. You will work closely with plant management and production line leaders to embed Lean practices into the daily operations and strategic planning. Developing performance metrics and tracking progress against Lean objectives will be a vital part of this role. This position requires a proactive approach to problem-solving and a commitment to sustainable operational enhancements.
The ideal candidate will possess a Bachelor's degree in Engineering (Industrial, Mechanical, or related), Operations Management, or a similar field, coupled with a minimum of 5 years of hands-on experience in implementing Lean manufacturing methodologies. Certification as a Lean Six Sigma Green Belt or Black Belt is highly preferred. Proven ability to lead Kaizen events, implement 5S, and drive VSM initiatives is essential. Strong analytical and problem-solving skills, excellent communication and interpersonal skills, and the ability to influence stakeholders at all levels are required. Experience working in a remote or distributed team environment is a plus. This is a unique opportunity to contribute significantly to manufacturing efficiency and quality from a remote location, making a substantial impact on our client's global production capabilities. Your insights will drive significant improvements in efficiency and cost-effectiveness.
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Senior Process Improvement Engineer - Lean Manufacturing
Posted 5 days ago
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Job Description
Responsibilities:
- Lead the design, development, and implementation of Lean Manufacturing initiatives, including Kaizen events, Value Stream Mapping (VSM), 5S, Kanban, and Six Sigma projects.
- Analyze existing manufacturing processes to identify bottlenecks, waste, and areas for optimization using data-driven approaches.
- Develop and implement process improvements that enhance efficiency, reduce costs, improve quality, and shorten lead times.
- Train and mentor production staff and cross-functional teams on Lean principles and continuous improvement tools.
- Establish key performance indicators (KPIs) and reporting mechanisms to track the progress and impact of improvement initiatives.
- Collaborate with R&D, engineering, and operations teams to integrate new technologies and processes seamlessly.
- Facilitate workshops and team meetings to drive problem-solving and generate innovative solutions.
- Document best practices and create standard operating procedures (SOPs) to sustain improvements.
- Stay current with industry best practices and emerging trends in manufacturing and process engineering.
- Promote a culture of continuous improvement and employee engagement throughout the organization.
- Master's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
- Lean Six Sigma Black Belt certification is a must; Master Black Belt is a strong plus.
- Minimum of 8 years of progressive experience in process improvement, manufacturing operations, and Lean methodologies.
- Proven track record of successfully implementing Lean projects that resulted in significant cost savings and efficiency gains.
- Expertise in VSM, Kaizen, 5S, Poka-Yoke, and other Lean tools.
- Strong analytical, problem-solving, and statistical analysis skills.
- Excellent facilitation, communication, and change management skills.
- Ability to work independently and effectively manage multiple projects in a remote setting.
- Experience with simulation software and data analysis tools is advantageous.
- A passion for operational excellence and driving sustainable change.
Senior Process Improvement Engineer - Lean Manufacturing
Posted 7 days ago
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Job Description
Key responsibilities include analyzing existing manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement. You will develop and implement strategies based on Lean, Six Sigma, and other continuous improvement methodologies. This involves conducting value stream mapping, implementing 5S initiatives, and optimizing production layouts. You will lead Kaizen events and process improvement projects from initiation to completion, ensuring sustainable results. Developing and delivering training programs on Lean manufacturing principles to empower the workforce will also be a key duty. Measuring and reporting on the impact of implemented improvements, using key performance indicators (KPIs), and making data-driven recommendations for further enhancements are essential. Collaborating with engineering, production, and quality teams to ensure successful adoption and integration of new processes is critical. The ideal candidate will possess a Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field, with a strong background in Lean manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification highly preferred). Proven experience in leading successful process improvement projects in a manufacturing environment is mandatory. Excellent analytical, problem-solving, and project management skills are required. This role offers the flexibility of remote work while contributing significantly to our manufacturing operations originating from Vijayawada, Andhra Pradesh, IN .
Remote Lean Manufacturing Process Improvement Lead
Posted 7 days ago
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Job Description
Key Responsibilities:
- Develop and deploy comprehensive lean manufacturing strategies and continuous improvement programs.
- Lead cross-functional teams in identifying and eliminating non-value-added activities and waste (muda) across all production areas.
- Facilitate Kaizen events, Gemba walks (virtual), and other lean workshops to drive problem-solving and implementation.
- Implement and sustain lean tools such as 5S, Value Stream Mapping, JIT, Kanban, Poka-Yoke, and Standard Work.
- Develop and track key performance indicators (KPIs) related to productivity, quality, cost, and lead time.
- Mentor and coach plant personnel at all levels on lean principles and continuous improvement techniques.
- Analyze production data and process flows to identify root causes of inefficiencies and develop corrective actions.
- Ensure effective communication and collaboration across remote teams and stakeholders to sustain improvement initiatives.
- Develop training materials and conduct workshops to build lean capabilities within the organization.
- Benchmark best practices and incorporate innovative approaches to manufacturing excellence.
- Document processes, improvements, and best practices for organizational knowledge sharing.
Qualifications:
- Bachelor's degree in Engineering (Industrial, Mechanical, Manufacturing), Business Administration, or a related field.
- Minimum of 7 years of experience in manufacturing operations, with a strong focus on lean implementation and process improvement.
- Proven experience as a Lean Specialist, Continuous Improvement Manager, or similar role, preferably in a leadership capacity.
- In-depth knowledge and practical application of lean manufacturing principles and tools.
- Experience facilitating Kaizen events and leading cross-functional teams.
- Strong analytical, problem-solving, and data interpretation skills.
- Excellent communication, presentation, and interpersonal skills, with the ability to influence and engage diverse teams remotely.
- Proficiency in project management methodologies.
- Experience with ERP systems and data analysis software is a plus.
- Certified Lean Six Sigma Black Belt or Master Black Belt is highly preferred.