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Job Accountabilities

• Drive Mechanical Integrity and Quality assurance systems, integrate management systems supporting Mechanical Integrity for Fixed Equipment, Relief Systems and Rotating equipment
• Defining, implementing and sustaining risk management initiatives identified to deliver continuous improvement and/or compliance with industry/regulatory changes associated with Mechanical Integrity
• Responsible for tracking, reporting and identifying MI trends on equipment
• Align MIQA programs with OMS group essentials & group guide lines.
• Provide effective technical advice to the maintenance team, ensuring threats are evaluated, procedures are followed and work is completed in accordance with the company's technical procedures.
• Ensure that any actions arising from inspection activities are fully reported and communicated.
• Perform root cause analysis and failure investigation on systems and equipment, as required.
• Provide timely and accurate reports to the Team Lead, informing the anomalies and recommend actions to be taken.
• Plan Mechanical Integrity audits. Carry out Inspection, quality assurance, maintenance and safety audits as required.
• Managing inspection data in systems such as Meridium, SAP, BIF etc.
• Will be responsible for day to day monitoring of Contractor's performance in terms of progress and Manpower & Equipment#s deployment status.
• To ensure that all Construction activities are being carried out safely in accordance with Company's HSE Policy.
• Participating in development of inspection and test plans for plant equipment.
• Review Drawings and specifications to determine the quantity and type of insulation required

Skill & Competencies

• Knowledge of various Codes & Standards
• Knowledge on Reliance OMS
• Knowledge on Insulation, painting and structural integrity
• Knowledge of SAP PM & MM Module
• Experiences in piping and static equipment inspection and maintenance in refining and petrochemical business.
• API, CSWIP/CWI, SSPC, NACE certification holding is advantage
• Knowledge of non-destructive testing techniques applicable to inspection of plant equipment.
• Good knowledge on construction and inspection code

Education Required

• Bachelor's degree in mechanical or civil engineering

Experience Required

• At least 5-6 years of working experience in the manufacturing, inspection and maintenance of refining and petrochemical business.

Job Accountabilities:

In-charge and responsible for the Central Control Room operations. Capable of operating DCS, Fire and Gas and ESD systems from Central Control Room. Respond effectively to emergencies. Ensure plant inhibits, and overrides are controlled as per procedures and SMS guidelines. Ensure personnel under supervision are fully competent and aware of their responsibilities

Optimize the process and reduce or control plant upsets and respond effectively to emergencies and carry out all operations in safe and environmentally sound manner. Ensure accurate production reporting is submitted daily or as required by company and client. Works as rotation resource on / off at platform for incident free, smooth and uninterrupted operations

• Process Monitoring & Control : Monitoring process parameters of Topsides and Subsea, well head at offshore facility and maintain and optimise within operating requirements. Acknowledge alarms and giving inputs to alarm rationalisation and take corrective action in if any. Consult with OIM/Sr Lead operations and OT control room for improvement. Maintain clear, concise logs of all relevant events and inhibit logs to ensure that management and succeeding operators are fully aware of plant status at shift handover and to assist problem root cause analysis where appropriate
• Utility Operations : Monitor process operation of Utility system from control room like HVAC, power generation, Water maker, Air Compressor, Nitrogen system, Fuel gas, diesel and maintain availability and quality as per set norms.
• Coordinate field Operations : Ensure periodic changeover of Equipment as per schedules. coordinate sampling management for potable water, effluent water, KOD oil, Lube oil, Sea water and ensure positive isolation of equipment before handing over to maintenance. Coordinate with maintenance team for safe maintenance and shutdown activities. Maintain clear and precise communications during maintenance steady state operations and shutdowns.
• Coordinate with Flow assurance teams : work closely with water & Sand production management in wells # participate well inflow/outflow modelling and nodal analysis. Evaluate, identify, and troubleshoot liquid loading, well closures, hydrate, and unloading problems in oil/gas wells. Perform sand/solid transportation studies for oil/gas wells in subsea pipelines.
• HSE Compliance : Adher company HSE requirements and procedures viz. PTW, Contorl of Work, HITRA (JHA) , MoC etc. Monitors SIMOPS, perform and maintain override registe and execution of process isolation. Participate in risk assessment, ERP, Mock drills exercise and execute management plans as per guidelines. Carryout Inspection whenever required of Valve position, Flange inspection for hydro carbon leak, pipeline colour code inspections, hazardous chemical handling. Report all discharges, leaks, spills, injuries, and incidents, immediately.
• MIS & Documentation  : Prepare and submit daily progress report(DPR), monthly chemical consumption report and provide inputs to MPR. Maintains FGS bypass register, Flange and Blind status checklist, HPU Log, Utility Log book, Loss preventive check list, Critical Alarm and trip log book and lock open/close checklist. Participate and prepare SoPs.

Skill & Competencies:

• DCS, FGS, ESD system operations,
• SAP, Process engineering, Process safety.
• Contribute to control of critical situations and respond to emergencies.
• Offshore Personal Survival, Management of Major Emergencies

Education Required:

BE (Chemical/Mechanical / Petroleum Engineering) from recognized university

Experience Required:

• Specific experience - 5 Years in Offshore Operation Oil & Gas major size industry
• Overall experience - 10 years# experience

Job Accountabilities:

Coordination with Panel Engineers, Field Engineers and  other departments to ensure safety, reliability  and smooth running of process operation in shifts; Execution of the normal and critical operations of shift  for day to day activities targeting for quality & quantity of production of process systems ; adherence to safety measures and procedures by shift crew; and ensure Incident-free operations; Ensuring safe shut down and handing over of the equipment for maintenance and start up; Monitoring of chemical consumption during steady state operations and implementation of the best practices in process units; Operations Management System (OMS) compliances.

• Manage shift operations :   issue & communicate plant  specific instructions to Panel and Field Engineers ; carry out field rounds, equipment checks (LLF); Field / Panel Log book checks and ensure corrective actions; Supervise plant operations in  Pre-treatment/Reclamation / MEG Storage/Injection; Coordinate with other shift engineers, subsea panel, EWPL and OT Maintenance teams and update the  plant status and adjust plant load accordingly in consultation with Shift manager; Ensure equipment availability; Prepares shift Log at the end of the shift and shift handover;
• Plant performance & Troubleshooting :  Perform activities to ensure that the plant is operated as per SOP and intervention in case of any process upset to put back the system into operation. Assist in alarm rationalisation and monitor the exemption report of OMPRO and take corrective actions in case of deviations. Prepare SOP as per new systems and periodic review of SOP.

• Safety & Compliance  : Raise PTW notifications in his area of responsibility and get it validated by Shift manager; Prepare and release work permits as per Hazard  consideration  and risk assessment ;   Participates in Risk Assessment / HITRA  and tool box talks.

• Ensure Safe handling of Effluents, Emissions within stipulated limits. To execute activities related to mandatory inspections, Performance verification trials etc. of capital equipment and self-verification  requirements of OMS elements.

• To co-ordinate loop& logic checking of systems periodically with Inst Dept and cleaning / internal inspection with Inspection & Maintenance teams.

• Handle emergency situations  in  Pre-treatment/Reclamation / MEG Storage/Injection areas

• Production Revenue Accounting   (PRA):Validate production data in  Production Revenue Accounting (PRA); Run production allocation for Gas, water and Condensate; generate monthly PSC report and submit for review and approval; Joint ticket preparation and get approved by operations manager to provide accurate production data within stipulated time and issue to customer.

•   Audit & upkeep of records  :  Prepare, update and 1st level review of SOP /Work Instructions; ensure BSC &  IMS checklist are filled in all aspects as per schedule; review any gaps in checklist  with shift manager and take necessary corrective  actions; Provide input for various internal / external / safety audits and close out audit recommendations.

• Coordination in shutdown activities  : Provide operational inputs for shutdown plan to shift manager; Receive shutdown plans and ensure necessary preparatory activities in consultation with shift manager; Coordinate with maintenance teams to ensure timely completion;  Ensure plant start-up as per SOP and normalise the plant operations .

Skill & Competencies:

• Operation of DCS, Pumps, Compressors, Vacuum systems and chiller units, MEG/Tank farm , Distillation columns;
• Knowledge of Chemical processes, High Pre-filter press, centrifuge etc.
• OMS / Control Of Work / PTW / HITRA  
• PRA
• OMPRO
• Should have knowledge of Risk management system and reliance one procedures.
• Good communication skills and leadership quality to lead the shift team.
• Good Team work

Education Required:

Bachelor#s degree in Chemical / Mechanical Engineering

Experience Required:

Specific experience   : 3 to 4 years in Oil & Gas Industry

Overall experience   : 12 years

Job Description Template

Job Role

Sr Engineer ETP Operations

Org. Unit

E&P Conv KG KKD Onshore Process

Job Accountabilities

The proposed position Supports:

• The jobs being performed at new ETP area
• Ensuring jobs are carried out as per PTW
• Ensuring the safety stewards of construction contractor are performing as per requirement
• Ensuring the required excavation are being done safely without affecting existing plant
• Pipe laying within present plant area is as per plan
• Coordination for underground water pumps and pipelines
• Close monitoring while hook up of new line with existing system
• Coordination for statutory requirement follow up for ETP and Desal
• Ensuring existing system is not affected due to construction activities
• Ensuring movement of heavy vehicles as per plan
• Ensure lifting is done as per procedure
• Identifying unsafe acts to avoid incidents
• Participating in Tool box talk and creating awareness in contract workers
• Ensuring all the equipments are tested and tagged
• Ensuring welding booths are proper and not spills of sparks from booths
• Coordination for opening of equipment as per GA drawing
• As per GA drawing checking the internals
• Giving clearance for boxing of equipments and piping
• Identifying loops for card board basting, flushing, cleaning
• Participating in line walk and raising punch points
• Participating in Loop and logic checks
• Ensuring pre-commissioning and commissioning as per plan
• Ensuring trial runs of all the rotary equipments
• Punch points closure

Key Attributes (Experience & Qualifications)

• Bachelors Engineering Degree.
• 6 Years of experience in O&G

Role & Responsibilities

1.   Knowledge & experience on studies like HAZOP, HAZID, SIL, LOPA for process systems & facilitate the same.

2.   Participate in Management of Change, Risk Assessment, PSSR.

3.   Perform Dispersion Analysis using PHAST.

4.   Participate in Incident Investigation;

5.   Lead Plant Process Safety Audits;

6.   Experience in understanding P&IDs with respect to various equipment, instruments and processes. Ability to review P&IDs from a safety perspective and provide comments.

7.   Experience in understanding logic and interlocks with respect to various systems

8.   The person is responsible to facilitate, identify, evaluate, mitigation plan, prioritize for closure, verification, periodic review, follow-up, effectiveness tracking of process safety hazards.

9.   Follow-up for closure of safety study recommendations;

10.  Train plant personnel on Process Safety procedures;

11.  Technical evaluation of vendor specification for process safety items, equipment

12.  Interface with Leads of other departments to reflect the as-on-date input from other departments, as applicable in the case of projects where safety inputs are relevant

13.  Good communication skill is a must and should be good in technical writing in English.

Qualification & Experience

1.   Bachelor's degree in Chemical Engineering, Safety Engineering, or related field; advanced degree preferred.

2.   Experience of 10 years in operations / process safety in oil & gas/ petrochemical / similar industry.

3.   Proven experience in process safety management within oil & gas / Petrochemical / similar industries.

4.   Strong analytical skills with the ability to assess technical information and identify safety risks.

5.   Excellent communication and interpersonal skills, with the ability to effectively engage with stakeholders at all levels.

6.   Experience in leading process hazard analysis, LOPA, incident investigations, root cause analysis, and corrective action implementation.

7.   Certification in process safety management is a plus.

8.   Demonstrated leadership capabilities and a commitment to fostering a culture of safety excellence.

9.   Proficiency in relevant software tools and technologies for data analysis and risk assessment.

JD- Sr. Engineer Mech Integrity CETS

Job Accountabilities:

• Drive Mechanical Integrity and Quality assurance systems, integrate management systems supporting Mechanical Integrity for Fixed Equipment, Relief Systems and Rotating equipment
• Defining, implementing and sustaining risk management initiatives identified to deliver continuous improvement and/or compliance with industry/regulatory changes associated with Mechanical Integrity
• Responsible for tracking, reporting and identifying MI trends on equipment
• Align MIQA programs with OMS group essentials & group guidelines.
• Provide effective technical advice to the maintenance team, ensuring threats are evaluated, procedures are followed and work is completed in accordance with the company's technical procedures.
• Ensure that any actions arising from inspection activities are fully reported and communicated.
• Perform root cause analysis and failure investigation on systems and equipment, as required.
• Provide timely and accurate reports to the Team Lead, informing the anomalies and recommend actions to be taken.
• Plan Mechanical Integrity audits. Carry out Inspection, quality assurance, maintenance and safety audits as required.
• Managing inspection data in systems such as Meridium, SAP, BIF etc.
• Will be responsible for day to day monitoring of Contractor's performance in terms of progress and Manpower & Equipment's deployment status.
• To ensure that all Construction activities are being carried out safely in accordance with Company's HSE Policy.
• Participating in development of inspection and test plans for plant equipment.
• Review Drawings and specifications to determine the quantity and type of insulation required

Skill & Competencies:

• Knowledge of various Codes & Standards
• Knowledge on Reliance OMS
• Knowledge on Insulation, painting and structural integrity
• Knowledge of SAP PM & MM Module
• Experiences in piping and static equipment inspection and maintenance in refining and petrochemical business.
• API, CSWIP/CWI, SSPC, NACE certification holding is advantage
• Knowledge of non-destructive testing techniques applicable to inspection of plant equipment.
• Good knowledge on construction and inspection code

Education Required:

• Bachelor Degree in Mechanical or Civil engineering

Experience Required:

• At least 5-6 years of working experience in the manufacturing, inspection and maintenance of refining and petrochemical business.

Main Purpose:

Continuous monitoring of the equipment in the allotted area for safe and uninterrupted operations to achieve safe, compliant and reliable operations and production targets. Co-ordinate with respective panel engineer and other Panel engineers for timely start-up of the plant during plant upsets and normal operation.

Job Accountabilities:

• Proper shift hand over & taking over and follow-up of the ongoing jobs.
• Continuous plant and equipment monitoring of the assigned area and informing deviations to Panel engineer for corrective actions
• Ensure zero oil & chemical spills and ensure necessary secondary containments
• Record the parameters in the log sheets and take corrective actions, if operating parameters are outside the operating the envelope, in consultation with Panel Engineer
• Timely release of equipment for Maintenance, Equipment preparation to ensure safe working conditions, PTW compliance, Participation in toolbox talks, ensure continuous monitoring of LEL / O2 during hot /confined space jobs.
• Communicate with the Panel engineer / Shift engineer about the field abnormalities.
• Ensure correct chemical injection and optimize the resources.
• Timely closure of the permits and ensure equipment availability after maintenance.
• Timely completion of the check lists assigned.
• Assist Pane Engineer / Shift engineer / Shift Manager in trouble shooting.
• Participating in mock drills and attending debriefing sessions.
• Ensure the House keeping of the designated / allocated area.

Skills & Competencies:

• Operation of the pumps, compressors, heat exchangers, distillation columns, pressure vessels, Tank farm and loading & unloading operations.
• COW / PTW system awareness and implementation
• Equipment change over as per the SOP /Work Instruction and identifying the abnormalities.
• Through knowledge of the Process systems and unit operations.
• Basic knowledge on filed process instruments
• OMS awareness and implementation of relevant / critical sub elements in the field operations

Education Required:

Degree in Mechanical / Chemical Engineering

Experience Required:

Minimum 2 years of experience for Engineering graduates in the Operations field.

Sr Engineer Environment S&OR KG KKD ( )

Job Accountabilities

Facilitate environment management system at KGD6. Facilitate compliance of legal, statutory and other requirements with respect to Environment applicable to KGD6 site. Facilitate implementation of improvement Schemes. Enhance environment awareness amongst employees by conducting programmes to all employees of KGD6. Conduct audit of systems and equipment related to environment management, once a year and communicate the findings

1. Facilitate implementation of Environmental systems and procedures.
2. Facilitate environmental monitoring of onshore and offshore assets and assessment of impacts.
3. Analyse the performance of environmental systems at OT, Vakalapudi and Mud Plants.
4. Suggest improvement schemes to improve environmental performance
5. Conduct environmental inspections/audits and communicate the findings. Facilitate closure of findings.
6. Conduct awareness programs to employees on environment
7. Organize environmental campaigns for employees and on the occasion of World Environment Day
8. Facilitate renewal of consent and authorization under Air Act, Water Act and Hazardous waste rules.
9. Facilitate renewal of bio-medical waste authorization for OHC and PHC.
10. Prepare environmental procedures in line with legal and other requirements
11. Prepare environmental monitoring plan for the KGD6 facilities.
12. Facilitate data acquisition for Sustainability reports for all facilities at KGD6 under GRI guidelines.
13. Prepare GHG inventory report year on year and suggest opportunities for improvement.

Statutory compliances

• Ensure timely filling of battery returns for OT, Vakalapudi and Mud Plant to APPCB.
• Submission of Half Yearly compliance reports on compliance of conditions of EC & CFO for OT, Vakalapudi and Mud Plant CFO compliance to APPCB.
• Submission of Annual environmental statements for OT, Vakalapudi and Mud Plant to APPCB
• Submission of Annual Hazardous & E- waste returns for OT, Vakalapudi and Mud Plant to APPCB.
• Submission of Annual Bio-medical waste returns of OHC to APPCB.

Skill & Competencies

• Knowledge in Environmental regulations applicable to onshore/offshore operations and permit requirements
• Knowledge in Environment Monitoring of onshore/offshore facilities
• Knowledge in GRI guidelines and sustainability data collection
• Knowledge of ISO 14001 and its requirements
• Awareness w.r.to preparation of EIA reports
• Degree in Environmental engineering or Chemical engineering with diploma in environment
• Knowledge of safety management at work site desirable.

Education Required

• Degree in Environmental engineering or Chemical engineering with diploma in environment
• Knowledge of safety management at work site desirable.

Experience Required

• Overall Experience: 5-7 Years in environmental management of any industry
• Specific Experience: 2-3 Years of experience in Oil and Gas, Hydrocarbon refinery or Petrochemical sector

Job Accountabilities

The purpose of this role is to perform Planning and Execution of Statutory, Scheduled and Opportunity Corrosion and Inspection Activities across site within agreed timeframe and at agreed frequency. Implement and maintain all inspection records of static equipment and piping up-to-date in Meridium IM and TM modules. Scheduling, Execution and Analysis of Condition Monitoring of rotary equipment and issue recommendations. Conduct root cause analysis, troubleshooting of chronic issues and reliability enhancement of static / rotary equipment; carry out RBI, FMEA and RCM

Job Accountabilities:

MECHANICAL INTEGRITY ACTIVITIES

Plan and carry out other Mechanical Integrity activities (Corrosion under Insulation (CUI), SBCs, dead ends, corrosion at pipe supports, culvert piping, expansion bellows, spring supports, corrosion under fire-proofing, mixing / injection points) within the agreed time-frame and frequency, issue inspection reports with recommendations, issue regular progress reports / MIS and track recommendations to completion.

INSPECTION, STATUTORY COMPLIANCE AND INTEGRITY OF STATIC ASSETS

Creation / review / up-dation and implementation of inspection, thickness monitoring, non-destructive examination and testing schedule for static equipment and piping, analysis of deviations / failures / breakdowns and issue of reports / recommendations to ensure 100% statutory schedule compliance and zero loss of process containment.

INSPECTION REPORT MANAGEMENT # IM, THICKNESS MEASUREMENT # TM And RISK BASED INSPECTION (RBI) MODULES

Implement Meridium Inspection Management - IM and Thickness Measurement # TM modules and ensure all attributes and inspection records of piping, corrosion loops and static equipment are maintained up-to-date in Meridium. Prepare / update Corrosion Manual and implement Risk Based Inspection (RBI).

CONDITION MONITORING OF ROTARY ASSETS

Create / update and execute Condition Monitoring / Predictive Maintenance plans and schedules for all rotary equipment. Carry out analysis of vibration plots, lube oil reports and other PdM reports / data, issue recommendations and maintain records.

ROOT CAUSE ANALYSIS AND RELIABILITY ENHANCEMENT OF ROTARY ASSETS

Conduct Root Cause analysis, troubleshooting of chronic issues related to site rotary equipment and issue recommendations. Oversight and analysis of critical repairs and refurbishment of rotary equipment. Conduct performance testing of rotary equipment at site and participate in Factory Acceptance Test (FAT) at vendor works.

Failure Modes and Effects Analysis (FMEA) and Reliability Centred Maintenance (RCM)

Participate in and drive FMEA of various types of rotary equipment as applicable and site; and implement Reliability Centred Maintenance (RCM).

BUDGETING, PROCUREMENT, SYSTEMS AND PROCEDURES

Prepare / review annual budget, carry out procurement of materials and services within approved budget for all inspection, non-destructive testing and condition monitoring activities. Create / generate / review / update inspection documents / instances/ reports and maintain systems, procedures and portals up-to-date in accordance with OMS, IMS, S&OR and ISO requirements, including SAP, Meridium, BIS, UOCC, SMPs and SOPs.

Skill & Competencies

• Knowledge of Oil & Gas Onshore and Offshore Damage Mechanisms
• Knowledge of Oil & Gas Onshore and Offshore inspection and corrosion monitoring of static assets, including API and other RAGAGEP documents.
• Knowledge of Non-destructive testing techniques, Integrity Operating Windows (IOW) and Risk Based Inspection (RBI).
• Knowledge of Vibration Analysis, Lube oil Analysis and other Condition Monitoring techniques for rotary equipment.
• Knowledge of FMEA and RCM.
• Good Communication; Interpersonal skills; Decision Making; leadership qualities; analytical ability; initiative;
• Knowledge on HSE MS and Risk Management in E&P
• Knowledge in OMS implementation
• Interactions with Vendors; contractors / Consultants; Statutory bodies; dependability.
• Knowledge of SAP, ASME, API, OISD Codes and standards, statutory requirements; Emergency preparedness; HSE standards; Factories Laws.
• Knowledge of pressure vessel and piping design and best practices.
• Knowledge of rotary equipment design and best practices

Education Required

• Bachelor Degree in Mechanical Engineering / Metallurgy.
• API 510 / 570/ 653/ 571 certification and ASNT / ISNT Level II certification.
• Vibration Analysis # Level II certification.

Experience Required

8 to 10 years of inspection experience, out of which minimum 5 years in Oil & Gas sector.