15 Lean jobs in Chennai

Hi,

We are hiring for a Deputy Manager role into Operational Excellence for Chennai location.

Key tasks and responsibilities:

Exp- 5 to 8years

• Should have experience in Baselining; Benchmarking; Load Balancing; Resource Utilization/Cross Utilization; BA; SLA revision etc
• Design, develop and deploy Quality (QMS) framework in line with customer expectation and business requirements (SLA Management, Metric Management; Targets; post transition performance evaluation, reporting, sampling techniques, error definition (Critical & Non Critical), FMEA etc)
• Schedule and govern customer interactions (VoC -> CTQ) and drive relevant projects with a view to enhance end customer journey, thereby providing a hassle-free engagement for HCL Clients.
• Should also be able to facilitate calibration sessions with client and internal stakeholders
• Should be good at operations & business process management fundamentals like process reengineering (BPR), staffing, capacity planning, utilization, forecasting, scheduling, volume handling, process mapping, BCP handling, team handling, huddles, CAPA, RCA, rebuttals, reporting, data analysis, inferential statistics, performance handling, attrition management, career planning, hiring and training management etc
• Should be able to creatively and productivity engage with parallel Ops Support teams , like MIS, Automation, AppsDev, in driving large scale functional projects.
• Ensure projects meet the required standards, contractual & regulatory requirements , and performance measures to ensure our service meets or exceeds customer expectations
• Create & drive continuous improvements by identifying problem & opportunity statements & converting them into solid projects at all scales (Kaizen, lean, SS, Analytics, automation ).
• Coordinate with internal leadership and client stakeholders to address top quality concerns and drive strategic initiatives , as required.
• Train & manage training , basis need assessments & process requirements.
• Build a robust complaints handling , investigation and reporting process.
• Drive & implement ISO 9001:2015 recommended standard practices , as required (auditing, audit management, NC closures and action reviews)

• Lead the design and implementation of lean manufacturing strategies and projects.
• Analyze production processes to identify areas for waste reduction and efficiency gains.
• Conduct Value Stream Mapping and develop future-state process flows.
• Facilitate Kaizen events and drive continuous improvement initiatives.
• Implement and sustain 5S, Kanban, and other lean tools.
• Develop and monitor key performance indicators (KPIs) for manufacturing operations.
• Provide training and coaching on lean principles to cross-functional teams.
• Collaborate with stakeholders to ensure successful adoption and integration of lean practices.

• Conduct thorough process analyses to identify areas for improvement in efficiency, cost, and quality.
• Develop and implement process optimization strategies using methodologies such as Lean, Six Sigma, and Kaizen.
• Design and execute experiments to validate proposed process changes.
• Collect, analyze, and interpret data to measure process performance and identify trends.
• Collaborate with production and engineering teams to implement new processes and technologies.
• Develop Standard Operating Procedures (SOPs) and training materials for new processes.
• Track and report on the progress and impact of improvement initiatives.
• Foster a culture of continuous improvement throughout the organization.
• Ensure compliance with safety regulations and quality standards.

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Proven experience in process improvement, lean manufacturing, or Six Sigma projects.
• Strong analytical and problem-solving skills with a data-driven approach.
• Proficiency in statistical software and data analysis tools.
• Excellent communication, interpersonal, and presentation skills.
• Ability to manage multiple projects simultaneously and meet deadlines.
• Experience in a manufacturing or operations environment.
• Familiarity with project management principles.
• Adept at working in a hybrid environment, balancing remote and in-office collaboration.

• Analyze existing manufacturing processes to identify bottlenecks, inefficiencies, and areas for improvement using lean manufacturing principles and Six Sigma methodologies.
• Develop and implement process optimization projects, including defining project scope, goals, and deliverables.
• Collect and analyze production data to measure process performance and identify trends.
• Design and implement solutions to reduce cycle times, improve quality, and minimize costs.
• Create and maintain process documentation, standard operating procedures (SOPs), and work instructions.
• Collaborate with production staff, quality control, and engineering teams to ensure successful implementation of process changes.
• Develop and deliver training programs to educate employees on new processes and best practices.
• Utilize statistical analysis tools and software to support process improvement efforts.
• Track and report on key performance indicators (KPIs) related to process efficiency and quality.
• Stay informed about new manufacturing technologies and methodologies that can enhance operational performance.

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Mechanical Engineering, or a related field.
• Minimum of 4 years of experience in process improvement, manufacturing engineering, or operations.
• Strong understanding of Lean Manufacturing principles (e.g., Kaizen, 5S, Value Stream Mapping) and Six Sigma methodologies (Green Belt or Black Belt certification is a plus).
• Proficiency in data analysis tools such as Excel, Minitab, or similar statistical software.
• Excellent problem-solving, analytical, and critical thinking skills.
• Strong project management skills, with the ability to manage multiple initiatives simultaneously.
• Effective communication and interpersonal skills, with the ability to collaborate with diverse teams remotely.
• Experience with manufacturing execution systems (MES) and ERP systems is beneficial.
• Ability to work independently and manage time effectively in a remote setting.
• Knowledge of quality management systems (e.g., ISO 9001) is desirable.

• Lead the identification, analysis, and implementation of process improvement projects.
• Utilize Lean Six Sigma methodologies (DMAIC, Kaizen) to drive operational excellence.
• Develop and implement standard operating procedures (SOPs) to enhance efficiency and consistency.
• Conduct time and motion studies, value stream mapping, and bottleneck analysis.
• Design and optimize manufacturing processes and workflows.
• Collect and analyze production data to identify areas for improvement.
• Implement statistical process control (SPC) to monitor and maintain quality.
• Develop and deliver training programs on process improvement techniques to staff.
• Collaborate with R&D, production, quality control, and supply chain teams.
• Manage project timelines, budgets, and resources for improvement initiatives.
• Champion a culture of continuous improvement throughout the organization.
• Evaluate new technologies and methodologies for potential implementation.
• Prepare comprehensive reports and presentations on project outcomes and recommendations.
• Ensure all process changes comply with safety and regulatory standards.

• Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 6 years of experience in process improvement, lean manufacturing, or operations management.
• Lean Six Sigma Black Belt certification is highly preferred.
• Proven track record of successfully leading and implementing significant process improvements.
• Strong analytical and problem-solving skills with a data-driven approach.
• Proficiency in process mapping, statistical analysis, and simulation tools.
• Excellent leadership, communication, and interpersonal skills.
• Experience with manufacturing systems (ERP, MES) is a plus.
• Ability to manage multiple projects simultaneously and meet deadlines.
• Deep understanding of manufacturing principles and best practices.
• Familiarity with quality management systems (ISO 9001).
• Willingness to adapt to evolving project demands and challenges.

• Lead and execute process improvement projects using Lean, Six Sigma, and other methodologies.
• Analyze existing manufacturing and operational processes to identify inefficiencies and areas for optimization.
• Develop and implement detailed process maps, flowcharts, and standard operating procedures (SOPs).
• Conduct root cause analysis for process deviations and implement effective corrective and preventive actions (CAPA).
• Design and oversee pilot programs for new processes and technologies.
• Develop and track key performance indicators (KPIs) to measure process performance and identify trends.
• Collaborate with production, engineering, and quality teams to ensure successful implementation of improvements.
• Train and mentor engineering and operational staff on process improvement techniques.
• Prepare technical reports and presentations for management on project status and outcomes.
• Champion a culture of continuous improvement throughout the organization.

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, or a related technical field.
• Minimum of 5 years of experience in process improvement, industrial engineering, or a related manufacturing role.
• Proficiency in Lean manufacturing principles and Six Sigma methodologies (Green Belt or Black Belt certification preferred).
• Experience with process simulation software is a plus.
• Strong analytical and problem-solving skills with a data-driven approach.
• Excellent communication, leadership, and interpersonal skills.
• Ability to work effectively in a team-oriented environment and manage multiple projects.
• Familiarity with manufacturing execution systems (MES) and enterprise resource planning (ERP) systems is beneficial.