31 Process Optimization jobs in Chennai

Develop, Deploy and Monitor Plant/Site wise 6 Sigma objectives

• Further improve the Six Sigma culture at IMG region
• Ensure Standardization ; Training, Projects Closure and Metric reporting & Automation knowledge for developing innovation projects
• Facilitate the horizontal deployment of 6 Sigma key projects across the region

Qualifications:

• Bachelor Degree in Engineering or related discipline

• Master Black Belt L1 ( Preferable MBB L2)/ Black Belt certified with 4 projects completed.

• Manufacturing operation experience (Prefer)
• Data Analytics skill – Preferably – Power BI, Aletryx, Microsoft Office & Macro - VBA

Leadership

Functional / Technical

• Ability to lead and coach IMG plant team in 6-Sigma

Experience in 6-Sigma field (3 years min)

• Excellent co-ordination and communication skills in English

Preferred Minitab usage for Statistical Analysis

• Global perspective, cultural awareness & sensitivity

Manufacturing or engineering experience will be helpful

• Ability to travel regionally and globally

• Computer system skills (windows, office, web)

• Data Analytics skill

Roles & Responsibilities:

• Lead for 6 sigma IMG Manufacturing operations
• Drive utilization of 6 Sigma towards process excellence to achieve business objectives as per SQDCPMEL
• Represent IMG 6-Sigma at Global Current Model Quality Alignment, 6-Sigma and Steering Team meetings
• SME assistance to various locations with respect to Six Sigma process, technical inputs including DMAIC tools application.
• Manage the deployment of 6-Sigma in IMG region along with respective Deployment Directors
• Plan 6 Sigma BB and MBB trainings
• Mentor Mega Black Belt Projects
• Support the 6 Sigma Certification
• Support Plant and Skill team MBBs, as required, in GB/BB Projects review
• Facilitate GB/BB/Project Champion trainings
• Organize and Mentor BB Exam, as required
• Ensure MBB availability at respective locations
• Lead IMG 6-Sigma governance process
• Organize and teach Black Belt and Green Belt courses for the plant to support training needs
• Ensure 6 Sigma understanding in the Plant by training the 100% of GSR personnel and Team Leaders as Green Belts
• Coordinate and prepare Black Belt candidates on the certification process.
• Coach and mentor Black Belts to use 6 Sigma tools properly and to complete projects
• Ensure that 6 Sigma projects focus on internal and external indicators priorities that are Plant controllable
• Promote the 6 Sigma use and alignment with Plant main Suppliers
• Provide liaison within and between other business unit locations on best practices and 6 Sigma knowledge
• Run 6 Sigma 'Kaizen' projects to support the resolution of significant issues
• Use transactional 6 Sigma approach for improving the business in all areas of the Production System

• Lead the analysis and optimization of industrial manufacturing processes.
• Identify opportunities for improvement in efficiency, throughput, and resource utilization.
• Develop and implement Lean Manufacturing and Six Sigma initiatives.
• Design and execute process improvement projects from conception to completion.
• Utilize statistical process control (SPC) and data analysis techniques to monitor and improve process performance.
• Develop and implement new production methodologies and technologies.
• Lead and mentor a team of process engineers.
• Collaborate with cross-functional teams to ensure seamless integration of process improvements.
• Develop and maintain process documentation, standard operating procedures (SOPs), and training materials.
• Track and report on key performance indicators (KPIs) related to process efficiency and cost reduction.
• Conduct root cause analysis for production issues and implement corrective actions.

• Bachelor's or Master's degree in Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 7 years of experience in process engineering, operations management, or a related industrial role.
• Certified Lean Six Sigma Black Belt is highly preferred.
• Proven track record of successfully implementing process improvements that have resulted in significant cost savings and efficiency gains.
• Strong knowledge of manufacturing processes, plant operations, and industrial equipment.
• Proficiency in process simulation software and data analysis tools.
• Excellent leadership, project management, and problem-solving skills.
• Strong communication and interpersonal abilities, with the capacity to influence stakeholders at all levels.

• Conduct detailed process simulations and modeling to identify bottlenecks and areas for improvement.
• Develop and implement new process designs, ensuring safety, environmental compliance, and economic viability.
• Optimize existing chemical processes through statistical analysis, data mining, and the application of advanced engineering techniques.
• Collaborate with cross-functional teams, including R&D, production, and quality assurance, to ensure seamless project execution.
• Prepare comprehensive technical reports, documentation, and presentations for stakeholders.
• Stay abreast of the latest advancements in chemical engineering technologies and methodologies.
• Mentor junior engineers and contribute to the knowledge sharing within the team.
• Manage multiple projects concurrently, adhering to strict timelines and quality standards.
• Contribute to the development of robust safety protocols and hazard analyses for new and existing processes.

• Master's or Ph.D. in Chemical Engineering or a related field.
• Minimum of 7 years of progressive experience in process engineering within the chemical industry.
• Proven track record of successful process optimization projects.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and data analysis tools.
• Strong understanding of reaction kinetics, thermodynamics, and mass transfer principles.
• Excellent written and verbal communication skills, with the ability to effectively present technical information.
• Demonstrated ability to work independently and as part of a distributed team.
• Experience with project management methodologies is a plus.

• Analyze and optimize chemical processes to improve efficiency, yield, and quality.
• Develop and implement process improvements using statistical methods and simulation tools.
• Identify and resolve production issues and bottlenecks.
• Conduct feasibility studies for new process technologies and equipment.
• Ensure compliance with safety, environmental, and regulatory standards.
• Collaborate with R&D, production, and quality control teams.
• Develop and maintain process documentation, including P&IDs and operating procedures.
• Mentor and guide junior engineers and technical staff.
• Prepare technical reports and present findings to management.
• Contribute to cost reduction initiatives and operational excellence programs.

• Master's degree in Chemical Engineering or a related field.
• Minimum of 7 years of experience in process engineering within the chemical industry.
• Expertise in process simulation software (e.g., Aspen Plus, HYSYS).
• Strong knowledge of statistical process control (SPC) and Six Sigma methodologies.
• Proficiency in data analysis and interpretation.
• Excellent problem-solving and analytical skills.
• Strong understanding of chemical plant operations and safety protocols.
• Effective communication and interpersonal skills.
• Ability to lead and work in cross-functional teams.
• Experience with project management is a plus.

• Conducting comprehensive process audits and performance analyses.
• Developing and implementing process optimization strategies using methodologies like Lean Six Sigma.
• Designing and simulating process modifications to predict outcomes and ensure feasibility.
• Overseeing the installation and commissioning of new equipment and technologies.
• Training plant personnel on new procedures and best practices.
• Monitoring key performance indicators (KPIs) and reporting on process efficiency improvements.
• Ensuring all processes comply with safety and environmental regulations.
• Staying abreast of the latest advancements in chemical engineering and process technology.
• Troubleshooting complex operational issues and providing timely resolutions.
• Contributing to capital project planning and execution from a process engineering perspective.

• Bachelor's or Master's degree in Chemical Engineering.
• Minimum of 7 years of relevant experience in process engineering, preferably within the chemical industry.
• Strong knowledge of process simulation software (e.g., Aspen HYSYS, PRO/II).
• Experience with statistical analysis tools and techniques.
• Excellent problem-solving and analytical abilities.
• Effective communication and interpersonal skills, with the ability to collaborate across diverse teams.
• Demonstrated leadership potential and project management experience.
• Familiarity with DCS and PLC systems is a plus.
• Proficiency in safety protocols and environmental compliance.

Baker Hughes is currently hiring a to join the team. We are looking for an experienced individual with a background and experience in implementing advanced process control and/or real-time optimization applications for process plants. The solution architect will lead technical pre-sales activities of Cordant Process Optimization solution. Baker Hughes Cordant Process Optimization solution is based on a novel approach that combines process domain knowledge along with advanced machine learning techniques. As a solution Architect, you are expected to provide process and optimization domain expertise for extending existing product offerings in varied industrial processes, e.g. LNG, syngas processes, gas processing, petrochemicals and refining.

Key responsibilities: